
This vehicle has an airbag system. Before attempting to
do your own service work, seeServicing Your
Airbag-Equipped Vehicle on page 2-77.
Keep a record with all parts receipts and list the mileage
and the date of any service work performed. See
Maintenance Record on page 7-15.
Adding Equipment to the Outside of
the Vehicle
Things added to the outside of the vehicle can affect the
airflow around it. This can cause wind noise and can
affect fuel economy and windshield washer performance.
Check with your dealer/retailer before adding equipment
to the outside of the vehicle.
Fuel
For diesel engine vehicles, see “Diesel Fuel
Requirements and Fuel System” in the DURAMAX®
Diesel manual.
For vehicles with gasoline engines, please read this.
Gasoline
Use of the recommended fuel is an important part of the
proper maintenance of this vehicle. To help keep the
engine clean and maintain optimum vehicle
performance, we recommend the use of gasoline
advertised as TOP TIER Detergent Gasoline.
Look for the TOP TIER label on the fuel pump to ensure
gasoline meets enhanced detergency standards
developed by auto companies. A list of marketers
providing TOP TIER Detergent Gasoline can be found
at www.toptiergas.com.
6-5

Engine Compartment Overview
If the vehicle has a diesel engine, see the maintenance schedule section in the DURAMAX®Diesel manual.
When the hood is lifted:
6-14

When to Inspect the Engine Air
Cleaner/Filter
Inspect the air cleaner/filter at the MaintenanceII
intervals and replace it at the first oil change after each
50,000 mile (80 000 km) interval. SeeScheduled
Maintenance on page 7-3for more information. If you
are driving in dusty/dirty conditions, inspect the filter
at each engine oil change.
How to Inspect the Engine Air
Cleaner/Filter
To inspect the air cleaner/filter, remove the filter from
the vehicle and lightly shake the filter to release
loose dust and dirt. If the filter remains caked with dirt, a
new filter is required. Never use compressed air to
clean the filter.
To inspect or replace the engine air cleaner/filter, do the
following:
1. Unhook the retainer clips and remove the cover.
2. Lift the filter out of the engine air cleaner/filter
housing. Care should be taken to dislodge as
little dirt as possible.
3. Clean the engine air cleaner/filter housing.
4. Inspect or replace the engine air cleaner/filter. Make
sure that the filter fits properly into the housing.5. Reinstall the cover and fasten the retaining clips.
{WARNING:
Operating the engine with the air cleaner/filter off
can cause you or others to be burned. The air
cleaner not only cleans the air; it helps to stop
flames if the engine backfires. If it is not there and
the engine backfires, you could be burned. Do not
drive with it off, and be careful working on the
engine with the air cleaner/filter off.
Notice:If the air cleaner/ lter is off, a back re can
cause a damaging engine re. And, dirt can
easily get into the engine, which will damage it.
Always have the air cleaner/ lter in place when you
are driving.
Automatic Transmission Fluid
(4-Speed Transmission)
If your vehicle has the DURAMAX Diesel engine, see
the DURAMAX Diesel manual for more information.
6-20

When to Check and Change Automatic
Transmission Fluid
A good time to check your automatic transmission fluid
level is when the engine oil is changed.
Change the fluid and filter at the intervals listed in
Scheduled Maintenance on page 7-3, and be sure to
use the transmission fluid listed inRecommended Fluids
and Lubricants on page 7-11.
How to Check Automatic Transmission
Fluid
Because this operation can be a little difficult, you may
choose to have this done at the dealer/retailer service
department.
If you do it yourself, be sure to follow all the instructions
here, or you could get a false reading on the dipstick.
Notice:Too much or too little uid can damage
your transmission. Too much can mean that some
of the uid could come out and fall on hot engine
parts or exhaust system parts, starting a re.
Too little uid could cause the transmission to
overheat. Be sure to get an accurate reading if
you check your transmission uid.Wait at least 30 minutes before checking the
transmission fluid level if you have been driving:
•When outside temperatures are above 32°C (90°F).
•At high speed for quite a while.
•In heavy traffic — especially in hot weather.
•While pulling a trailer.
To get the right reading, the fluid should be at
normal operating temperature, which is 82°C to 93°C
(180°F to 200°F).
Get the vehicle warmed up by driving about 24 km
(15 miles) when outside temperatures are above
10°C (50°F). If it is colder than 10°C (50°F), drive the
vehicle in D (DRIVE) until the engine temperature gage
moves and then remains steady for 10 minutes.
A cold fluid check can be made after the vehicle has
been sitting for eight hours or more with the engine off,
but this is used only as a reference. Let the engine
run at idle for five minutes if outside temperatures are
50°F (10°C) or more. If it is colder than 10°C (50°F), you
may have to idle the engine longer. Should the fluid
level be low during this cold check, you must check the
fluid hot before adding fluid. Checking the fluid hot
will give you a more accurate reading of the fluid level.
6-21

How to Add Automatic Transmission
Fluid
Refer to the Maintenance Schedule to determine what
kind of transmission fluid to use. SeeRecommended
Fluids and Lubricants on page 7-11.
Using a funnel, add fluid down the transmission dipstick
tube only after checking the transmission fluid while it
is hot. A cold check is used only as a reference. If
the fluid level is low, add only enough of the proper fluid
to bring the level up to the HOT area for a hot check.
It does not take much fluid, generally less than one pint
(0.5 L). Do not overfill.
Notice:Use of the incorrect automatic transmission
uid may damage the vehicle, and the damages
may not be covered by the vehicle’s warranty.
Always use the automatic transmission uid listed
inRecommended Fluids and Lubricants on
page 7-11.
•After adding fluid, recheck the fluid level as
described under “How to Check Automatic
Transmission Fluid,” earlier in this section.
•When the correct fluid level is obtained, push the
dipstick back in all the way; then flip the handle
down to lock the dipstick in place.
Automatic Transmission Fluid
(6-Speed Transmission)
When to Check and Change Automatic
Transmission Fluid
It is usually not necessary to check the transmission
fluid level. The only reason for fluid loss is a
transmission leak or overheating the transmission. If a
small leak is suspected, use the following procedures to
check the fluid level. However, if there is a large leak,
then it may be necessary to have the vehicle towed to a
dealer/retailer service department and have it repaired
before driving the vehicle further.
Change the fluid and filter at the intervals listed in
Scheduled Maintenance on page 7-3, and be sure to
use the transmission fluid listed inRecommended Fluids
and Lubricants on page 7-11.
How to Check Automatic Transmission
Fluid
Because this operation can be difficult, it is
recommended to have this check done at the
dealer/retailer service department, which can monitor
the transmission temperature. The transmission
fluid level increases with temperature. To obtain a highly
accurate fluid level check, the transmission temperature
must be measured.
6-23

How to Add Automatic Transmission
Fluid
Refer to the Maintenance Schedule to determine what
kind of transmission fluid to use. SeeRecommended
Fluids and Lubricants on page 7-11.
A. WARM Range
B. HOT Range
Using a funnel, add fluid down the transmission dipstick
tube only after checking the transmission fluid while it
is warm or hot. A cold check is used only as a reference.
If the fluid level is low, add only enough of the proper
fluid to bring the level up to the middle of the WARM (A)
or HOT (B) range depending on the ambient
temperature and prior driving conditions. Refer to “Howto Check Automatic Transmission Fluid”, earlier in this
section for instructions on driving to achieve warm or hot
transmission fluid. It does not take much fluid, generally
less than 0.5 L (one pint). Do not overfill.
Notice:Use of the incorrect automatic transmission
uid may damage the vehicle, and the damages
may not be covered by the vehicle’s warranty.
Always use the automatic transmission uid listed
inRecommended Fluids and Lubricants on
page 7-11.
•After adding fluid, recheck the fluid level as
described under “How to Check Automatic
Transmission Fluid,” earlier in this section.
•When the correct fluid level is obtained, push the
dipstick back in all the way; then flip the handle
down to lock the dipstick in place.
Cooling System
If your vehicle has a diesel engine, see “Van Models”
under “Cooling System” in the DURAMAX®Diesel
Supplement.
The Cooling System allows the engine to maintain the
correct working temperature.
6-26

Brakes
Brake Fluid
The brake master cylinder
reservoir is filled with
DOT 3 brake fluid. See
Engine Compartment
Overview on page 6-14for
the location of the
reservoir.
There are only two reasons why the brake fluid level in
the reservoir might go down:
•The brake fluid level goes down because of normal
brake lining wear. When new linings are installed,
the fluid level goes back up.
•A fluid leak in the brake hydraulic system can also
cause a low fluid level. Have the brake hydraulic
system fixed, since a leak means that sooner
or later the brakes will not work well.Do not top off the brake fluid. Adding fluid does not
correct a leak. If fluid is added when the linings
are worn, there will be too much fluid when new brake
linings are installed. Add or remove brake fluid, as
necessary, only when work is done on the brake
hydraulic system.
{WARNING:
If too much brake fluid is added, it can spill on the
engine and/or fuel operated heater parts, if
equipped. If the vehicle has a diesel engine and a
fuel operated heater, see “Fuel Operated Heater
(FOH)” in the diesel engine supplement. The fluid
will burn if the engine is hot enough. You or others
could be burned, and the vehicle could be
damaged. Add brake fluid only when work is done
on the brake hydraulic system. See “Checking
Brake Fluid” in this section.
Refer to the Maintenance Schedule to determine when
to check the brake fluid. SeeScheduled Maintenance
on page 7-3.
6-37

To disconnect the jumper cables from both vehicles, do
the following:
1. Disconnect the black negative (−) cable from the
vehicle that had the dead battery.
2. Disconnect the black negative (−) cable from the
vehicle with the good battery.
3. Disconnect the red positive (+) cable from the
vehicle with the good battery.
4. Disconnect the red positive (+) cable from the other
vehicle.
5. Return the remote positive (+) terminal cover to its
original position.
All-Wheel Drive
Lubricant checks in this section also apply to these
vehicles. However, there are two additional systems that
need lubrication.
Transfer Case
When to Check Lubricant
Refer to the Maintenance Schedule to determine how
often to check the lubricant. SeeScheduled
Maintenance on page 7-3.
How to Check Lubricant
To get an accurate reading, the vehicle should be on a
level surface.
If the level is below the bottom of the filler plug hole,
you’ll need to add some lubricant. Add enough lubricant
to raise the level to the bottom of the filler plug hole.
Use care not to overtighten the plug.
What to Use
Refer to the Maintenance Schedule to determine what
kind of lubricant to use. SeeRecommended Fluids
and Lubricants on page 7-11.
6-45