SERVICE RECOMMENDATIONS
To help you service your vehicle, we providescheduled maintenance
informationwhich makes tracking routine service easy.
If your vehicle requires professional service, your authorized dealer can
provide the necessary parts and service. Check yourWarranty
Guide/Customer Information Guideto find out which parts and
services are covered.
Use only recommended fuels, lubricants, fluids and service parts
conforming to specifications. Motorcraftparts are designed and built to
provide the best performance in your vehicle.
PRECAUTIONS WHEN SERVICING YOUR VEHICLE
•Do not work on a hot engine.
•Make sure that nothing gets caught in moving parts.
•Do not work on a vehicle with the engine running in an enclosed
space, unless you are sure you have enough ventilation.
•Keep all open flames and other burning material (such as cigarettes)
away from the battery and all fuel related parts.
Working with the engine off
•Automatic transmission:
1. Set the parking brake and shift to P (Park).
2. Turn off the engine and remove the key.
3. Block the wheels.
•Manual transmission:
1. Set the parking brake, press and hold the clutch pedal, place the
gearshift in 1 (First), and release the clutch pedal.
2. Turn off the engine and remove the key.
3. Block the wheels.
Working with the engine on
•Automatic transmission:
1. Set the parking brake and shift to P (Park).
2. Block the wheels.
•Manual transmission:
1. Set the parking brake, press and hold the clutch pedal, place the
gearshift in N (Neutral), and release the clutch pedal.
Maintenance and Specifications
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IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
2.3L I4 engine
1. Windshield washer fluid reservoir
2. Engine coolant reservoir
3. Engine oil dipstick
4. Transmission fluid dipstick (automatic transmission)
5. Engine oil filler cap
6. Brake fluid reservoir
7. Power distribution box
8. Clutch fluid reservoir (manual transmission)
9. Battery
10. Power steering fluid reservoir
11. Air filter assembly
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4.0L V6 engine
1. Windshield washer fluid reservoir
2. Transmission fluid dipstick (automatic transmission)
3. Engine oil filler cap
4. Engine oil dipstick
5. Brake fluid reservoir
6. Power distribution box
7. Clutch fluid reservoir (manual transmission)
8. Battery
9. Power steering fluid reservoir
10. Air filter assembly
11. Engine coolant reservoir
Maintenance and Specifications
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1. Clean the reservoir cap before
removal to prevent dirt and water
from entering the reservoir.
2. Remove cap and rubber
diaphragm from reservoir.
3. Add fluid until the level reaches
the step in the reservoir.
4. Reinstall rubber diaphragm and
cap onto reservoir.
TRANSMISSION FLUID
Checking automatic transmission fluid
•Refer toscheduled maintenance informationfor scheduled check
and change intervals.
•Transmission does not consume fluid.
•Check fluid when transmission is not operating properly or if you see
a leak.
•Fluid level must be checked at normal operating temperature, 20 miles
(30 km) of driving.
To check and add fluid:
1. Drive the vehicle 20 miles (30 km) to reach normal operating
temperatures.
2. If driven in hot weather, city traffic, pulling a trailer, allow
transmission to cool for 30 minutes before checking.
3. Engage parking brake, start engine.
4. Put your foot on the brake pedal and move the gearshift lever slowly
through all of the gear ranges.
5. Shift to P (Park) and leave the engine running.
6. Remove the dipstick, wipe clean with a dry lint free rag.
7. Install and fully seat the dipstick into the filler tube.
8. Remove the dipstick and inspect
the fluid level. Level should be in
the cross-hatched area.
Maintenance and Specifications
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Item CapacityFord part name or
equivalentFord part number /
Ford specification
Automatic transmission
fluid (4X2 vehicles with
2.3L engine)9.9 quarts
(9.4L)
3
Motorcraft
MERCONVATF
4
XT-5-QM /
MERCONV Automatic transmission
fluid (4X2 vehicles with
4.0L engine)10.0 quarts
(9.5L)
3
Automatic transmission
fluid (4X4 vehicles with
4.0L engine)10.3 quarts
(9.8L)
3
Manual transmission fluid
(5-speed)2.8 quarts (2.65L)
5
Transfer case fluid (4X4)1.25 quarts
(1.2L)MotorcraftTransfer Case
FluidXL–12 /
—
Power steering fluidFill between
MIN/MAX line on
reservoirMotorcraft
MERCONVATFXT-5-QM /
MERCONV
Front axle fluid (4X4)3.6 pints
(1.7L)MotorcraftSAE 80W-90
Premium Rear Axle
LubricantXY-80W90-QL /
WSP-M2C197-A
Rear axle fluid5.0-5.3 pints
(2.4-2.5L)
6,7,8
MotorcraftSAE 80W-90
Premium Rear Axle
LubricantXY-80W90-QL /
WSP-M2C197-A
Rear axle fluid (FX4 only)5.25-5.5 pints
(2.5-2.6L)
6,7,8
MotorcraftSAE 75W-140
Synthetic Rear Axle
LubricantXY-75W140-QL /
WSL-M2C192-A
Maintenance and Specifications
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Item CapacityFord part name or
equivalentFord part number /
Ford specification
Windshield washer fluid2.75 quarts
(2.6L)MotorcraftPremium
Windshield Washer
ConcentrateZC-32-A /
WSB-M8B16-A2
Fuel tank–Regular cab
(short wheel base)17 gallons
(64.4L)——
Fuel tank–Regular cab
(long wheel base)20.3 gallons
(76.8L)——
Fuel tank–SuperCab19.5 gallons
(73.8L)——
1Add the coolant type originally equipped in your vehicle.2Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only have the API
Certification mark and meet the requirements of Ford specification WSS-M2C929-A (4.0L) or
WSS-M2C930-A (2.3L).3Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size and
if equipped with an in-tank cooler. The amount of transmission fluid and fluid level should be set
by the indication on the dipstick’s normal operating range.4Automatic transmissions that require MERCONV should only use MERCONV fluid or fluid that
is specified dual usage MERCON/MERCONV. Refer toscheduled maintenanceto determine
the correct service interval. Use of any fluid other than the recommended fluid may cause
transmission damage.5Service refill capacity for the manual transmission is determined by filling the transmission to the
bottom of the filler hole with the vehicle on a level surface.6Traction-Lok axles use 4.75-5.0 pints (2.2-2.4L) of rear axle lubricant.7Service refill capacities are determined by filling the rear axle 1/4 inch to 9/16 inch (6mm to
14mm) below the bottom of the filler hole.8Add 4 oz. (118 ml) of Additive Friction Modifier XL-3 or equivalent meeting Ford specification
EST-M2C118-A for complete refill of Traction-Lok axles.
Maintenance and Specifications
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A
ABS (see Brakes) .....................164
AdvanceTrac ..............................167
Air cleaner filter ...............266–267
Airbag supplemental restraint
system ....................................90, 98
and child safety seats ..............92
description ..........................90, 98
disposal ....................................100
driver airbag ..................90, 93, 99
indicator light ...................98, 100
operation .......................90, 93, 99
passenger airbag ...........90, 93, 99
side airbag .................................98
Ambulance packages ....................7
Antifreeze
(see Engine coolant) ................244
Anti-lock brake system
(see Brakes) ......................164–165
Anti-theft system ........................66
Audio system
(see Radio) ......................19, 21, 26
Automatic transmission ............174
driving an automatic
overdrive .................................174
fluid, refill capacities ..............268
fluid, specification ..................268
Auxiliary input jack (Line in) ....32
Auxiliary power point .................56
Axle
lubricant specifications ..........268
refill capacities ........................268
B
Battery .......................................242
acid, treating emergencies .....242jumping a disabled battery ....210
maintenance-free ....................242
replacement, specifications ...267
servicing ..................................242
Belt-Minder...............................85
Booster seats .............................114
Brakes ........................................164
anti-lock ...........................164–165
anti-lock brake system (ABS)
warning light ...........................165
fluid, checking and adding ....262
fluid, refill capacities ..............268
fluid, specifications .................268
lubricant specifications ..........268
parking ....................................166
shift interlock ..........................173
Bulbs ............................................48
C
Capacities for refilling fluids ....268
Cell phone use ..............................9
Changing a tire .........................201
Child safety seats ......................105
attaching with tether straps ..110
in front seat ............................106
in rear seat ......................106, 109
LATCH .....................................110
recommendations ...................103
Child safety seats - booster
seats ...........................................114
Cleaning your vehicle
engine compartment ..............227
instrument panel ....................229
interior .....................................230
plastic parts ............................228
safety belts ..............................230
washing ....................................225
waxing .....................................226
Index
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for adults .......................79, 81–82
for children .............................101
lap belt ......................................80
Occupant Classification
Sensor ........................................76
safety belt maintenance .........117
warning light and chime ....84–85
Safety restraints - LATCH
anchors ......................................110
Safety seats for children ..........105
Safety Compliance
Certification Label ....................274
Satellite Radio Information ........38
Seats ............................................69
child safety seats ....................105
SecuriLock passive anti-theft
system ..........................................66
Servicing your vehicle ..............232
Setting the clock
AM/FM stereo ...........................20
AM/FM stereo CD .....................21
Premium AM/FM stereo
CD6/MP3 ...................................27
Snowplowing .................................7
Spark plugs,
specifications .....................267, 272
Special notice
ambulance conversions ..............7
utility-type vehicles ....................6
Specification chart,
lubricants ...................................268
Speed control ..............................59
Starting your vehicle ........159–161
jump starting ..........................210
Steering wheel
tilting .........................................56
T
Tilt steering wheel ......................56Tire Pressure Monitoring
System (TPMS)
Tires, Wheels and Loading ....135
Tires ...........................120–121, 201
alignment ................................128
care ..........................................125
changing ..........................201, 206
checking the pressure ............125
inflating ...................................122
label .........................................134
replacing ..................................126
rotating ....................................129
safety practices .......................128
sidewall information ...............130
snow tires and chains ............140
spare tire .................................201
terminology .............................122
tire grades ...............................121
treadwear ........................121, 125
Towing .......................................147
recreational towing .................157
trailer towing ..........................147
wrecker ....................................216
Transfer case
fluid checking .........................265
Transmission
automatic operation ...............174
brake-shift interlock (BSI) ....173
fluid, checking and adding
(manual) .................................264
fluid, refill capacities ..............268
lubricant specifications ..........268
manual operation ....................176
Turn signal ..................................48
V
Vehicle Identification Number
(VIN) ..........................................274
Vehicle loading ..........................140
Index
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