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6. Install a new air filter element. Be
careful not to crimp the filter
element edges between the air filter
housing and cover. This could cause
filter damage and allow unfiltered
air to enter the engine if not
properly seated.
7. Replace the air filter housing cover and secure the clamps.
8. Replace the air inlet tube and secure the clamp.
Note:Failure to use the correct air filter element may result in severe
engine damage. The customer warranty may be void for any damage to
the engine if the correct air filter element is not used.
MOTORCRAFT PART NUMBERS
Component 2.3L I4 engine 4.0L V6 engine
Air filter element FA-1744 FA-1744
Fuel filter FG-1036 FG-1036
Battery BXT-59 BXT-59
Oil filter FL-910 FL-820S
Spark plugs
1
1
For spark plug replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraftor
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
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MAINTENANCE PRODUCT SPECIFICATIONS AND CAPACITIES
Item CapacityFord part name or
equivalentFord part number /
Ford specification
Brake fluid and (clutch
fluid–if equipped)Between
MIN/MAX on brake
fluid reservoir and
to the line or step
on clutch fluid
reservoirMotorcraftHigh
Performance DOT 3
Motor Vehicle Brake FluidPM-1-C /
WSS-M6C62-A or
WSS-M6C65–A1
Door weather strips — Silicone Spray LubricantXL-6 /
ESR-M13P4-A
Hinges, door checks,
latches, striker plates, fuel
filler door hinge and seat
tracks— Multi-Purpose GreaseXG-4 or XL-5 /
ESB-M1C93-B
Transmission /
steering/parking brake
linkages and pivots, brake
and clutch pedal shaft—MotorcraftPremium
Long-Life GreaseXG-1-C or XG-1-K /
ESA-M1C75-B
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Item CapacityFord part name or
equivalentFord part number /
Ford specification
Engine coolant (2.3L
engine with manual
transmission)10.5 quarts
(10.0L)
MotorcraftPremium
Gold Engine Coolant with
bittering agent
(yellow-colored)
1
VC-7-B /
WSS-M97B51-A1 Engine coolant (2.3L
engine with automatic
transmission)10.2 quarts
(9.7L)
Engine coolant (4.0L
engine with manual
transmission)13.7 quarts
(13.0L)
Engine coolant (4.0L
engine with automatic
transmission)13.2 quarts
(12.5L)
Cooling system stop leak
pellets—MotorcraftCooling
System Stop Leak PelletsVC-6 /
WSS-M99B37-B6
Engine oil
(2.3L engine)4.0 quarts
(3.8L)MotorcraftSAE 5W-20
Premium Synthetic Blend
Motor Oil (US)
MotorcraftSAE 5W-20
Super Premium Motor Oil
(Canada)
2
XO-5W20-QSP (US)
CXO-5W20-LSP12
(Canada) /
WSS-M2C930-A and API
Certification Mark
Engine oil
(4.0L engine)5.0 quarts
(4.7L)MotorcraftSAE 5W-30
Premium Synthetic Blend
Motor Oil (US)
MotorcraftSAE 5W-30
Super Premium Motor Oil
(Canada)
2
XO-5W30-QSP (US)
CXO-5W30-LSP12
(Canada) /
WSS-M2C929-A and API
Certification Mark
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Item CapacityFord part name or
equivalentFord part number /
Ford specification
Automatic transmission
fluid (4X2 vehicles with
2.3L engine)9.9 quarts
(9.4L)
3
Motorcraft
MERCONVATF
4
XT-5-QM /
MERCONV Automatic transmission
fluid (4X2 vehicles with
4.0L engine)10.0 quarts
(9.5L)
3
Automatic transmission
fluid (4X4 vehicles with
4.0L engine)10.3 quarts
(9.8L)
3
Manual transmission fluid
(5-speed)2.8 quarts (2.65L)
5
Transfer case fluid (4X4)1.25 quarts
(1.2L)MotorcraftTransfer Case
FluidXL–12 /
—
Power steering fluidFill between
MIN/MAX line on
reservoirMotorcraft
MERCONVATFXT-5-QM /
MERCONV
Front axle fluid (4X4)3.6 pints
(1.7L)MotorcraftSAE 80W-90
Premium Rear Axle
LubricantXY-80W90-QL /
WSP-M2C197-A
Rear axle fluid5.0-5.3 pints
(2.4-2.5L)
6,7,8
MotorcraftSAE 80W-90
Premium Rear Axle
LubricantXY-80W90-QL /
WSP-M2C197-A
Rear axle fluid (FX4 only)5.25-5.5 pints
(2.5-2.6L)
6,7,8
MotorcraftSAE 75W-140
Synthetic Rear Axle
LubricantXY-75W140-QL /
WSL-M2C192-A
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Item CapacityFord part name or
equivalentFord part number /
Ford specification
Windshield washer fluid2.75 quarts
(2.6L)MotorcraftPremium
Windshield Washer
ConcentrateZC-32-A /
WSB-M8B16-A2
Fuel tank–Regular cab
(short wheel base)17 gallons
(64.4L)——
Fuel tank–Regular cab
(long wheel base)20.3 gallons
(76.8L)——
Fuel tank–SuperCab19.5 gallons
(73.8L)——
1Add the coolant type originally equipped in your vehicle.2Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only have the API
Certification mark and meet the requirements of Ford specification WSS-M2C929-A (4.0L) or
WSS-M2C930-A (2.3L).3Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size and
if equipped with an in-tank cooler. The amount of transmission fluid and fluid level should be set
by the indication on the dipstick’s normal operating range.4Automatic transmissions that require MERCONV should only use MERCONV fluid or fluid that
is specified dual usage MERCON/MERCONV. Refer toscheduled maintenanceto determine
the correct service interval. Use of any fluid other than the recommended fluid may cause
transmission damage.5Service refill capacity for the manual transmission is determined by filling the transmission to the
bottom of the filler hole with the vehicle on a level surface.6Traction-Lok axles use 4.75-5.0 pints (2.2-2.4L) of rear axle lubricant.7Service refill capacities are determined by filling the rear axle 1/4 inch to 9/16 inch (6mm to
14mm) below the bottom of the filler hole.8Add 4 oz. (118 ml) of Additive Friction Modifier XL-3 or equivalent meeting Ford specification
EST-M2C118-A for complete refill of Traction-Lok axles.
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ENGINE DATA
Engine 2.3L I4 engine 4.0L V6 engine
Cubic inches 138 245
Required fuel 87 octane 87 octane
Firing order 1-3-4-2 1-4-2-5-3-6
Ignition system EDIS EDIS
Spark plug gap0.049–0.053 inch
(1.25–1.35 mm)0.052–0.056 inch
(1.32–1.42 mm)
Compression ratio 9.7:1 9.7:1
Engine drivebelt routing
•2.3L I4 engine with A/C
•2.3L I4 engine without A/C
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•4.0L V6 engine with A/C
•4.0L V6 engine without A/C
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IDENTIFYING YOUR VEHICLE
Safety Compliance Certification Label
The National Highway Traffic Safety
Administration Regulations require
that a Safety Compliance
Certification Label be affixed to a
vehicle and prescribe where the
Safety Compliance Certification
Label may be located. The Safety
Compliance Certification Label is
located on the structure (B-Pillar)
by the trailing edge of the driver’s
door or the edge of the driver’s
door.
Vehicle identification number (VIN)
The vehicle identification number is
located on the driver side
instrument panel.
Please note that in the graphic,
XXXX is representative of your
vehicle identification number.
XXXXXXXXXXXXXXXXX
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