2010 FORD FUSION maintenance

An overfill condition of transmission fluid may cause shift and/or
engagement concerns and/or possible damage.
Do not use supplemental transmission fluid additives, treatments or
cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transmission components.
Checking transmission fluid level for recreational flat tow
operation
Type A
Type B
Before recreational flat towing your vehicle, the transmission fluid level
may need to be set to a lower level. These guidelines are designed to
prevent damage to your transmission. Before you recreational flat tow,
your fluid level must be verified by an authorized dealer.
This fluid level is within the normal operating fluid range and does not
require that you have your fluid level readjusted after recreational flat
tow operation.
See theTires, Wheels and Loadingchapter for more information on
recreational flat towing.
DO NOT ADD
ADD (CHECK HOT)
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Checking and adding manual transmission fluid (if equipped)
1. Park the vehicle on a level
surface.
2. Engage the parking brake fully –
put in first gear.
3. Ensure the vehicle cannot move.
4. Clean the filler plug.
5. Remove the filler plug and
inspect the fluid level.
6. Fluid level should be at bottom of
the opening.
7. Add enough fluid through the filler opening so that the fluid level is
within 3/8 inch (10mm) of the bottom of the filler hole with the vehicle
on a level surface.
8. Install and tighten the fill plug securely.
Use only fluid that meets Ford specifications. Refer to theMaintenance
product specifications and capacitiessection in this chapter.
AIR FILTER
Refer toscheduled maintenance informationfor the appropriate
intervals for changing the air filter element.
When changing the air filter element, use only the air filter element
listed. Refer toMotorcraftpart numbersin this chapter.
WARNING:To reduce the risk of vehicle damage and/or
personal burn injuries do not start your engine with the air
cleaner removed and do not remove it while the engine is running.
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Changing the air filter element
•2.5L I4 engine
•3.0L V6 engine
•3.5L V6 engine
1. Release the clamps that secure the air filter housing cover.
2. Carefully separate the two halves of the air filter housing.
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•2.5L I4 engine
•3.0L V6 engine
•3.5L V6 engine
3. Remove the air filter element from the air filter housing.
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4. Wipe the air filter housing and cover clean to remove any dirt or
debris and to ensure good sealing.
5. Install a new air filter element. Be careful not to crimp the filter
element edges between the air filter housing and cover. This could cause
filter damage and allow unfiltered air to enter the engine if not properly
seated.
6. Replace the air filter housing cover and secure the clamps. Be sure
that the air cleaner cover tabs are engaged into the slots of the air
cleaner housing.
Note:Failure to use the correct air filter element may result in severe
engine damage. The customer warranty may be void for any damage to
the engine if the correct air filter element is not used.
MOTORCRAFT PART NUMBERS
Component 2.5L I4
Engine3.0L V6 Engine 3.5L V6 Engine
Air filter
elementFA-1785 FA-1786 FA-1884
Battery BXT-96-R BXT-96-R BXT-96-R
Oil filter FL-910 FL-500-S FL-500-S
Spark plugs
1
1
For spark plug replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraftor
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
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MAINTENANCE PRODUCT SPECIFICATIONS AND CAPACITIES
Item Capacity Ford part nameFord part number / Ford
specification
Brake (and clutch–if
equipped) fluidBetween MIN
and MAX on
reservoirMotorcraftHigh
Performance DOT 3
Motor Vehicle Brake
FluidPM-1-C /
WSS-M6C62-A or
WSS-M6C65-A1
Door weatherstrips —Silicone Spray
LubricantXL-6 /
ESR-M13P4-A
Door latch, hood
latch, auxiliary hood
latch, door hinges,
striker plates, seat
tracks and fuel filler
door hinge— Multi-Purpose GreaseXG-4 or XL-5 /
ESB-M1C93-B
Lock cylinders —Motorcraft
Penetrating and Lock
LubricantXL-1 /
None
Engine coolant
(2.5L engine)9.3 quarts
(8.8L)
MotorcraftSpecialty
Green Engine Coolant
1
VC-10-A2 (US)/
CVC-10-A (Canada)
WSS-M97B55-A Engine coolant
(3.0L engine)10.6 quarts
(10.0L)
Engine coolant
(3.5L engine)11.1 quarts
(10.5 L)
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Item Capacity Ford part nameFord part number / Ford
specification
Engine oil
(2.5L engine)5.3 quarts
(5.0 L)•MotorcraftSAE
5W-20 Premium
Synthetic Blend Motor
Oil (US)
•MotorcraftSAE
5W-20 Full Synthetic
Motor Oil (US)
•MotorcraftSAE
5W-20 Super Premium
Motor Oil (Canada)
2
•MotorcraftSAE
5W-20 Synthetic Motor
Oil (Canada)
2
•XO-5W20-QSP (US)
•XO-5W20-QFS (US)
•CXO-5W20-LSP12 (Canada)
•CXO-5W20-LFS12 (Canada) /
WSS-M2C930-A with API
Certification Mark Engine oil
(3.0L engine)6.0 quarts
(5.7L)
Engine oil
(3.5L engine)5.5 quarts
(5.2L)
Lock cylinders —Motorcraft
Penetrating and Lock
LubricantXL-1/
None
Power steering fluid
(3.5L engine only)Between MIN
and MAX on
reservoirMotorcraft
MERCONVATFXT-5-QM /
MERCONV
Manual transmission
fluid3.0 quarts
(2.87L)
3
Motorcraft
SAE 75W-90
API GL-4
Gear OilXT-4-QGL /
WSS-M2C203-A1 and GL-4
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Item Capacity Ford part nameFord part number / Ford
specification
Automatic
transmission fluid
6-Speed
(Aisin F21)7.4 quarts
(7.0L)
4
MotorcraftPremium
Automatic
Transmission FluidXT-8-QAW /
WSS-M2C924-A
Automatic
transmission fluid
6-Speed
(6F35)9.0 quarts
(8.5L)
4
Motorcraft
MERCONLV AT FXT-10–QLV/
MERCONLV
Rear differential
(AWD) fluid2.4 pints (1.15L)MotorcraftSAE
80W-90 Premium Rear
Axle LubricantXY-80W90-QL /
WSP-M2C197-A
Power transfer unit
(PTU) fluid (AWD)
5
12 ounces
(0.35L)MotorcraftSAE
75W-140 Synthetic
Rear Axle LubricantXY-75W140-QL /
WSL-M2C192-A
Windshield washer
fluid4.75 quarts
(4.5L)MotorcraftPremium
Windshield Washer
Concentrate (US)
Premium Quality
Windshield Washer
Fluid (Canada)ZC-32-A (US)
CXC-37-(A, B, D, and F)
(Canada) /
WSB-M8B16-A2/- -
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