
Hydraulic brakes - fluid level
Fluid level should be at the bottom edge of the ring on each reservoir fill
port. Do not fill the master cylinder to the top of the reservoir.
Note:If brake fluid requires attention to maintain a proper master
cylinder level, this is an indication of either severe operation (pad wear)
or fluid system leakage. A more frequent and thorough brake inspection
will be required.
Hydraulic brakes - brake lines, hoses and fittings
Inspect these components every 4,000 miles (6,400 km).
•Check lines for kinks, dents, corrosion or rupture.
•Check hoses for abrasions, kinks, soft spots or rupture, collapse,
cracks, twists or loose frame supports. When replacing a hose, be sure
there is adequate clearance to the hose to avoid an abrasion to the
new hose.
•Examine all connections for leaks.
•Repair or replace brake line tubes, hoses or fittings as required.
Driveline parking brake
Parking brake adjustment should only be performed by a qualified
technician, and in accordance with the instructions in the service
manual.
WARNING:Use wheel chocks and exercise caution when
inspecting under the vehicle. A vehicle roll-away could result in
property damage, personal injury or death.
Catalytic converter
If your diesel engine is equipped with a catalytic converter, it is
important to review the maintenance schedule to ensure proper
functioning of the catalytic converter. Also, take precautions not to
damage the catalytic converter when servicing your engine or storing
your vehicle.
Note:If your vehicle is equipped with a catalytic converter/muffler,do
notblend waste oil with Diesel fuel. Operate only on ultra low sulfur
(less than 15 parts per million sulfur) diesel fuel with a cetane value of
45 or higher.
Maintenance and Specifications
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Avoid driving your vehicle if it does not operate properly. If the engine
diesels (more than five seconds of engine run-on after shut-off), misfires,
surges, stalls or backfires, see your dealer. Be alert for fluid leakage,
odor, smoke, loss of oil pressure, or charge indicator or over temperature
warning.
Do NOT use diesel fuel blended with waste oil in engines equipped with
a catalytic converter-muffler. Waste lube oil blending in fuel will plug the
catalytic converter-muffler, resulting in a significant loss of engine power.
Emissions control system(s) laws
Federal law prohibits vehicle manufacturers, dealers and other persons
engaged in the business of repairing, servicing, selling, leasing or trading
motor vehicles, as well as fleet operators from knowingly removing or
rendering an emissions control device or system inoperative. Further,
modifications of the emissions control system(s) could create liability on
the part of individual owners under the laws of some states. In Canada,
modification of the emissions control system could create liability under
applicable Federal or Provincial laws.
NOISE EMISSIONS WARRANTY, PROHIBITED TAMPERING ACTS
AND MAINTENANCE
On January 1, 1978, Federal regulations became effective governing the
noise emissions on trucks over 10,000 lb. (4,536 kg) GVWR. The
following statements concerning prohibited tampering acts and
maintenance and the noise warranty are found in the Warranty Guide,
and are applicable to completed trucks.
Tampering with noise control system prohibited
Federal law prohibits the following acts or the causing thereof: (1) The
removal or rendering inoperative, by any person other than for purposes
of maintenance, repair or replacement, of any device or element of
design incorporated into any new vehicle for the purpose of noise control
prior to its sale or delivery to the ultimate purchaser or while it is in use,
or (2) the use of the vehicle after such device or element of design has
been removed or rendered inoperative by any person.
Scheduled Maintenance Guide
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Among those acts presumed to constitute tampering are the following
acts listed:
Vehicle System Acts
Acoustical Shielding Removal of noise shields, hood
blanket, tunnel liner or acoustical
absorptive material.
Engine Removal or rendering inoperative
the engine speed governor so as to
allow engine speed to exceed
manufacturer specifications.
Removal of engine mounted noise
shield or oil pan enclosure.
Engine Air Induction System Removal of the air duct, silencer,
air cleaner, and/or air cleaner
element and baffle in air cleaner;
re-indexing of air cleaner.
Exhaust System Removal or rendering inoperative
exhaust system components
including the catalytic converter -
muffler assembly, inlet pipe, outlet
pipe, resonator and flexpipe.
Rotation of horizontal exhaust
system directional outlet pipe to
cause the exhaust to be emitted in
a direction other than the
orientation the vehicle was
originally produced with.
Engine Cooling System Removal or rendering inoperative
the fan clutch. Removal or
modification of the fan shroud.
Replacing a fixed fan with a fan of
increased diameter, different
number of blades or different pitch
width.
Scheduled Maintenance Guide
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A
Air conditioning ..........................47
manual heating and air
conditioning system .................47
Air suspension ...........................120
Anti-lock brake system
(see Brakes) ..............................118
Audio system
(see Radio) ......................33, 35, 40
Automatic transmission ............122
fluid, adding ............................199
fluid, checking ........................199
fluid, refill capacities ..............232
fluid, specification ..................218
Auxiliary power point .................55
Axle ............................131, 171, 204
lubricant specifications ..........218
refill capacities ........................230
B
Battery .......................................180
charging system warning
light ............................................22
jumping a disabled battery ....151
voltage gauge ............................28
Belt-Minder...............................75
Booster seats ...............................87
Brakes ..........................99, 104, 172
adjustment ..............................174
anti-lock ...................................118
anti-lock brake system (ABS)
warning light .....................22, 118
brake warning light ..................22
fluid, checking and
adding ..............................175, 196
fluid, specifications .................218parking ....................100, 107, 175
Bulbs ............................................51
C
Catalytic converter
(see Emission control) .............175
CD-single premium .....................33
Cell phone use ..............................6
Child safety seats ........................83
attaching with tether straps ....86
in front seat ..............................84
in rear seat ..........................84, 86
recommendations .....................81
tether anchorage hardware .....86
Child safety seats - booster
seats .............................................87
Cleaning your vehicle
chrome and aluminum
parts .........................................165
engine compartment ..............165
exterior ....................................167
instrument panel ....................166
interior .....................................166
interior trim ............................166
plastic parts ............................165
washing ....................................164
waxing .....................................164
wheels ......................................165
Climate control (see Air
conditioning or Heating) ......46–47
Clutch ................................125, 197
adjusting ..................................198
fluid ..........................................197
operation while driving ..........125
specifications ..........................218
Controls
power seat .................................66
Index
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Coolant ......................................183
refill capacities ........................232
specifications ..........................218
temperature gauge ...................28
Cruise control
(see Speed control) ....................59
Customer Assistance ........142, 159
Ford accessories for your
vehicle .....................................167
Getting assistance outside
the U.S. and Canada ......159, 161
Getting roadside assistance ...142
Getting the service you
need .........................................159
Ordering additional owner’s
literature .................................162
D
Daytime running lamps
(see Lamps) ................................49
Defrost ...................................46–47
windshield ...........................46–47
with heating and air
conditioning system .................47
with standard heating
system .......................................46
Diesel Particulate Filter
(DPF) ........................................190
Doors
lubricant specifications ..........218
Driving under special
conditions
through water ...........................96
E
Emergencies, roadside
jump-starting ..........................151
Emission control system ..194, 237catalytic converter ..................175
Engine
cleaning ...................................165
coolant .....................................183
idle shutdown ...........................96
lubrication specifications .......218
Engine fan .................................184
Engine oil ..................................180
oil pressure gauge ....................28
refill capacities ........................232
specifications ..........................218
Event data recording ....................6
F
Fan, Engine Cooling .................184
Flashers, hazard ........................143
Fuel ............................................184
calculating fuel economy .......188
capacity ...................................233
choosing the right fuel ...........185
filling your vehicle with fuel ..184
filter, specifications ................184
gauge .........................................28
improving fuel economy ........188
running out of fuel ...........94, 187
safety information relating to
automotive fuels .....................184
Fuses ..................................143, 151
G
Gas mileage
(see Fuel economy) .................188
Gauges .........................................28
battery voltage gauge ...............28
engine coolant temperature
gauge .........................................28
engine oil pressure gauge ........28
fuel gauge ..................................28
Index
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USA(fus)