When the differential is locked, the vehicle’s turning radius will increase
(vehicle will “under-steer”)
The differential can be locked or unlocked when the vehicle is moving at
a constant speed of less than 25 mph (40 km/h) and while the wheels
are not slipping. The differential must not be locked when the vehicle is
traveling down steep grades and traction is minimal.
Note:Never use the differential lock at vehicle speeds above 25 mph
(40 km/h).
The differential lock and differential lock light will automatically
disengage at speeds above 25 mph (40 km/h). The differential lock will
remain off until either the vehicle is restarted or the differential lock
switch is turned off then back on.
Axle conversions
It is not recommended, or approved, for axle conversions to be
performed. However, it is understood that, on occasion, aftermarket
add-on axles are installed by others on the truck chassis which allow
operator control for weight transfer from other axles (i.e., air lift axles).
WARNING:When operating a loaded vehicle, the driver must
keep all adjustable axles on the ground at all times, supporting
their share of the vehicle’s load. Failure to do so can overload other
axles, tires, wheels, springs, steering components, brakes and frames,
resulting in early component failure, loss of vehicle control, possible
property damage and personal injury.
TWO-SPEED REAR AXLE (IF EQUIPPED)
A two-speed rear axle allows the driver to select a LO range for greater
pulling power and a HI range for greater road speed and fuel economy.
These ranges can also be used to provide additional steps between
transmission shifts when driving on steep grades and/or fuel economy
may be factors.
Note:Do not shift between ranges when the speed control is on.
WARNING:Never shift a two-speed axle when descending a
steep grade as this may cause loss of vehicle control and result
in personal injury.
Driving
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HAZARD FLASHER
The hazard flasher control is located
on the steering column, just behind
the steering wheel. The hazard
flashers will operate when the
ignition is off.
Press the flasher control and all
front and rear direction signals will
flash. Press the flasher control again
to turn them off. Use it when your
vehicle is disabled and is creating a
safety hazard for other motorists.
Note:With extended use, the flasher may run down your battery.
FUSING
If electrical components in the vehicle are not working, a fuse may have
blown. Blown fuses are identified by a broken wire within the fuse.
Check the appropriate fuses before replacing any electrical components.
Note:Always replace a fuse with one that has the specified amperage
rating. Using a fuse with a higher amperage rating can cause severe wire
damage and could start a fire.
Roadside Emergencies
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Proper tire inflation, toe-in adjustment, loads, and road speeds are
important factors governing tire mileage, steering ease and maneuverability.
Loads
WARNING:Loading tires beyond their rated capacity decreases
tire life requiring more frequent replacement of tires.
Overloading creates an unsafe condition that may result in sudden air
loss from a tire failure resulting in an accident that could cause
property damage, personal injury or death.
Note:Your GAW/GVW rating is correct at the time of your vehicle
production, and reflects the exact rating of the tires specified. When
replacing tires be sure that the replacement tire load rating (listed in
pounds and kilograms on the tire sidewall) is the same or higher than
the tire that is removed. Failure to do so will adversely affect maximum
load carrying capacity. Tires with the same size specification do not
always have the same load specification.
Matching
Dual Tires:Dual tires should be matched using tires of equivalent size.
Tires which differ more than
1 4inch (6 mm) in diameter or3 4inch
(19 mm) in circumference should not be mounted on the same dual
wheel assembly.
Mixing:Never mix bias and radial tires on this vehicle. Never mix
different tire sizes or constructions on the same axle.
Rotation:
Rotation is always advisable:
1. If front (steering) axle tires become irregularly worn, move to rear
position.
2. In a dual assembly, reverse the position of the tires if one tire wears
much faster than its mate.
3. On the drive axle, if heel and toe wear or alternate lug wear occurs,
rotating the tires from one end of the axle to the other end of the axle
may help even out this wear.
Rotation may not advisable:
1.Front (Steering) Axle:Tires must be removed when tread is worn
to 4/32 inch (3 mm) or less. Retread or rotate worn tires to drive
position. Retreaded tires are not recommended to be used on steering
axles.
Maintenance and Specifications
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2.Rear Axles:Tires must be removed when tread is worn to 2/32 inch
(2 mm).
If rib tire is used on front axle and lug or off-road type on rear axle
positions:
1.Front (Steering) Axle:Replace tires at front wheels when tread is
worn to 4/32 inch (3 mm) or less.
2.Rear Axles:Tires must be removed when the tread is worn to
2/32 inch (2 mm) or less. Tires identified with the word “re-groovable”
molded on the sidewall can be re-grooved. A minimum of 3/32 inch
(2.5 mm) of under-tread must be left at the bottom of the grooves.
Wheel and tire balancing
Out-of-round or out-of-balance wheels or tires can cause vehicle
vibration, bounce and shimmy. Replace damaged or out-of-round wheels.
Out-of-round tires and wheel assemblies can be corrected by re-clocking
the tire relative to the wheel.
The tire and wheel assembly should then be dynamically balanced.
Wear
Radial tires can exhibit three types of normal wear patterns: 1) Even, 2)
Erosion, 3) Chamfer.
Even wearis a sign that the tire is being properly used and maintained.
Erosion wearhas also been called rolling wear, channel or river wear.
Erosion wear is found more often at free rolling tires. This is an
indication that the tire is being used in a slow wearing operation. What
happens is that the belt plies are held very rigid and the tread is not
allowed to distort as it passes through the contact area. Wear will only
occur at the edge of the tread. No corrective action required. If erosion
gets to be 1/16 inch (2 mm) or more, the tire may be rotated to a drive
axle.
Chamfer or shoulder wear,with tires inflated properly, is a normal
tendency of most radial tire designs. If both inside and outside shoulders
are wearing evenly around the tire, no further action is required.
Over-inflation is not effective in correcting this effect.
Tires: Irregular Wear
If irregular wear is present, check the axle alignment, tire pressure,
wheel balancing, shock and suspension component condition, and wheel
bearing end play.
This condition not only shortens tire life, but will adversely affect the
handling of your vehicle, which is dangerous.
Maintenance and Specifications
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ComponentLubrication
typeViscosity /
Ambient
temperature /
NotesEquivalent
Ford part
name / number
Eaton-Spicer axle,
Spicer axle - Front
axle wheel bearing
grease, tie rod
ends, drag link,
kingpin and
bushingEP2 Lithium
complex-based
moly grease (or
equivalent)
GC/LB NLGI #2
multi-purpose
lithium complex
greaseNote:
Eaton-Spicer and
Meritor Easy Steer
axles: With chassis
load on axle, force
grease through
thrust bearings;
then with axle
lifted clear of the
floor, force grease
between kingpin
and bushing
surfaces.Motorcraft
Premium Long
Life Grease /
XG-1-C
Steering
Power steering
fluidMERCONV
Automatic
Transmission
Fluid— MERCONV/
XT-5-QMC
Steering gear Ross
TAS - Output SealGC/LB NLGI #2
lithium
complex-based
moly grease or
multi-purpose
lithium complex
grease— Motorcraft
Premium Long
Life Grease /
XG-1-C
Steering column
U-joints / slip jointGC/LB NLGI #2
lithium
complex-based
moly grease or
multi-purpose
lithium complex
grease— Motorcraft
Premium Long
Life Grease /
XG-1-C
Maintenance and Specifications
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FACTORY AUTHORIZED SYSTEMS CHECKS
In the event that your vehicle experiences a component related concern,
please contact your Ford dealership. The Ford Motor Company Trained
Technicians who work at Ford dealerships are specifically trained to
understand your vehicle.
A proper repair begins with a thorough system check. A Factory
Authorized Systems Check can ONLY be found at a Ford dealership. In
some circumstances, the technician may need to request your
authorization to perform additional operations to determine the final
diagnosis. The technician’s goal is to ensure that your vehicle is fixed
right the first time, at the best value to you.
The following list represents several of the Factory Authorized Systems
Checks available at a participating Ford dealers:
•Air Conditioning
•Check Engine Light
•All Wheel Drive and 4x4
•Automatic Transmission
•Engine Cooling and Cabin Heating
•Steering and Suspension
•Charge/Start/Battery
•Wheel Alignment
•Anti-Lock Brake System
EMISSIONS CONTROL SYSTEM
To ensure the emissions control systems operate effectively, you should
have the services listed in the maintenance schedule performed at the
specified time and mileage/km intervals. You should avoid running out of
fuel or turning off the ignition while the vehicle is in motion, especially
at high speeds.
WARNING:Because of high engine compartment and exhaust
system temperatures resulting from emissions equipment, do not
park, idle or operate your vehicle in dry grass or other dry ground
cover where the possibility of ground fire exists.
Do not make unauthorized modifications to the engine or vehicle.
Modifications causing increased amounts of unburned fuel to reach the
exhaust system can significantly increase the temperature of the engine
compartment and/or the exhaust system.
Scheduled Maintenance Guide
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Daily owner checks
EngineCheck the air filter restriction gauge.
Check the engine oil.
Inspect the coolant level
Brake systemCheck the air brake system reservoir
automatic drain valve operation.
Drain the air brake system reservoir -
manual valve.
Transmission systemVisually check the automatic
transmission for fluid leakage.
Steering systemCheck the power steering pump fluid
level and check the system for leaks.
Check the entire vehicle for evidence
of fluid leaks.
U.S. Department of
Transportation, Federal
Highway Administration
requirements (ensure that
the entire system is
functioning properly)Check the service brakes.
Check the parking brake.
Check the steering mechanism.
Check the lighting devices and
reflectors.
Check the tires.
Check the horn.
Check the windshield wipers.
Check the rear vision mirrors.
Check the wheels and rims.
Check the emergency equipment.
Scheduled Maintenance Guide
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Maintenance Operation Frequency - Observation
Check the engine performance
and the engine governorExcessive engine noise.
Inspect the fan, the fan shroud,
and the fan clutchEngine overheats, fan runs at high
speed constantly, excessive fan noise,
or fan wobble due to worn bearings.
Check for operation of ABS
warning lampAt each engine start up.
Inspect the entire exhaust
system (including inlet pipe,
muffler, outlet pipe and all
exhaust clamps and fasteners)
for holes, leakage, breakage,
looseness and corrosive
damageExcessive noise or the smell of fumes
is experienced.
Inspect the engine air
induction system (including the
air ducts and the air filter) for
loose fitting, damaged or
missing componentsExcessive noise emanates from the
engine compartment.
Inspect the tires and check the
air pressure
(3)Poor steering, wandering or excessive
tire wear.
Balance the wheels and the
tiresVibration or abnormal tire wear
indicates imbalance.
Check the front end alignment
(3)Poor steering, wandering or excessive
tire wear.
Check the transmission and
engine mountings
(2)Hard shifting or excessive vibration.
Check and adjust transmission
controls
(2)High effort to shift or noisy
transmission.
Check fuel pump pressure Insufficient full-throttle power or
backfiring.
Clean radiator cap seal. Clean
and inspect the cap surface on
the radiatorWhen the cap does not hold pressure.
Scheduled Maintenance Guide
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