2010 FORD F250 SUPER DUTY clutch

SERVICE RECOMMENDATIONS
To help you service your vehicle, we provide scheduled maintenance
information which makes tracking routine service easy.
If your vehicle requires professional service, your authorized dealer can
provide the necessary parts and service. Check your Warranty
Guide/Customer Information Guide to find out which parts and
services are covered.
Use only recommended fuels, lubricants, fluids and service parts
conforming to specifications. Motorcraft
parts are designed and built to
provide the best performance in your vehicle.
PRECAUTIONS WHEN SERVICING YOUR VEHICLE
• Do not work on a hot engine.
• Make sure that nothing gets caught in moving parts.
• Do not work on a vehicle with the engine running in an enclosed
space, unless you are sure you have enough ventilation.
• Keep all open flames and other burning material (such as cigarettes)
away from the battery and all fuel related parts.
Working with the engine off
1. For vehicles equipped with an automatic transmission, set the parking
brake and shift to P (Park). For vehicles equipped with a manual
transmission, set the parking brake, press and hold the clutch pedal,
place the gearshift in 1 (First), and release the clutch pedal.
2. Turn off the engine and remove the key.
3. Block the wheels.
Working with the engine on
1. For vehicles equipped with an automatic transmission, set the parking
brake and shift to P (Park). For vehicles equipped with a manual
transmission, set the parking brake, press and hold the clutch pedal,
place the gearshift in N (Neutral), and release the clutch pedal.
2. Block the wheels.
WARNING: To reduce the risk of vehicle damage and/or
personal burn injuries, do not start your engine with the air
cleaner removed and do not remove it while the engine is running. Maintenance and Specifications
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CLUTCH FLUID (IF EQUIPPED)
Check the fluid level. Refer to scheduled maintenance information for
the service interval schedules.
During normal operation, the fluid level in the clutch reservoir should
remain constant. If the fluid level drops, refill the fluid level to the step
in the reservoir.
Use only a DOT 3 brake fluid designed to meet Ford specifications. Refer
to Maintenance product specifications and capacities in this chapter.
WARNING: Carefully read cautionary information on product
label. For MEDICAL EMERGENCY INFORMATION contact a
physician or Poison Control Center immediately; on Ford-Motorcraft
products call: 1-800-959-3673 (FORD). Failure to follow these
instructions may result in personal injury.
1. Clean the reservoir cap before
removal to prevent dirt and water
from entering the reservoir.
2. Remove cap and rubber
diaphragm from reservoir.
3. Add fluid until the level reaches
the step in the reservoir.
4. Reinstall rubber diaphragm and
cap onto reservoir.
TRANSMISSION FLUID
Checking automatic transmission fluid (if equipped)
Refer to your scheduled maintenance information for scheduled
intervals for fluid checks and changes. Your transmission does not
consume fluid. However, the fluid level should be checked if the
transmission is not working properly, i.e., if the transmission slips or
shifts slowly or if you notice some sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is at normal operating
temperature (approximately 20 miles [30 km]). Verify that the
transmission fluid temperature gauge, located on the instrument cluster,
is within normal range.
1. Drive the vehicle 20 miles (30 km) or until it reaches normal operating
temperature.Maintenance and Specifications
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MAINTENANCE PRODUCT SPECIFICATIONS AND CAPACITIES
Item Capacity Ford part name Ford part number /
Ford specification
Front axle 5.8 pints (2.8L) Motorcraft SAE 80W-90
Premium Rear Axle
Lubricant XY-80W-90–QL /
WSP-M2C197–A
Spindle bearing — High Temperature 4X4
Front Axle and Wheel
Bearing Grease XG-11 /
WSS-M1C267-A1
Rear axle - F-250/350
(10.50 inch axle)
16.9 pints (3.3L) Motorcraft SAE 75W-140
Synthetic Rear Axle
Lubricant XY-75W140–QL /
WSL-M2C192-A
Rear axle - F-350
(DANA M80) 8.5 pints (4.0L) Motorcraft SAE 75W-90
Synthetic Rear Axle
Lubricant XY-75W90–QLS /
WSS–M2C918–A
Rear axle - F-450/550
(Dana S110/S130) 14.0 pints (6.6L) Motorcraft SAE 75W-140
Synthetic Rear Axle
Lubricant XY-75W140–QL /
WSL-M2C192-A
Brake fluid (and clutch
fluid, if equipped) Fill to line or step
(for clutch) on
reservoir Motorcraft High
Performance DOT 3
Motor Vehicle Brake
Fluid PM-1–C / WSS-M6C62-A
or WSS-M6C65-A1
Engine coolant
(5.4L V8 engine)
225.7 quarts
(24.3L) Motorcraft Premium
Gold Engine Coolant
(yellow-colored) VC-7-B /
WSS-M97B51-A1Maintenance and Specifications
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Item Capacity Ford part name Ford part number /
Ford specification
Fuel tank - Short box 30.0 gallons
(113.4L) ——
Fuel tank - Long box 38.0 gallons
(143.9L) ——
Fuel tank - Aft axle
(Chassis cab only) 40.0 gallons
(151.4L) ——
Hinges, latches, striker
plates, fuel filler door
hinge and seat tracks — Multi-Purpose Grease XG–4 or XL-5 /
ESB-M1C93–B
Lock cylinders — Motorcraft Penetrating
and Lock Lubricant XL-1 / None
Transmission / parking
brake linkages and
pivots, brake and clutch
pedal shaft (if
equipped) — Motorcraft Premium
Long-Life Grease XG-1-C or XG-1-K /
WSD-M1C227-A
Power steering fluid Keep fluid level
between MIN and
MAX on reservoir Motorcraft
MERCON
VATF XT-5-QM /
MERCON
V
Transfer case fluid 2.0 quarts (1.9L) Motorcraft Transfer Case
Fluid XL-12 / —
Manual transmission
fluid (S6-650) - gas
engine 5.8 quarts (5.5L)
4Motorcraft
MERCON
VATF XT-5-QM/DM /
MERCON
VMaintenance and Specifications
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Ford ESP Can Quickly Pay for Itself
One service bill – the cost of parts and labor – can easily exceed the
price of your Ford ESP Service Contract. With Ford ESP, you minimize
your risk for unexpected repair bills and rising repair costs.
Avoid the rising cost of properly maintaining your vehicle!
Ford ESP also offers a Premium Maintenance Plan that covers items that
routinely wear out .
The coverage is prepaid, so you never have to worry about affording
your vehicle maintenance. It covers regular checkups, routine
inspections, preventive care and replacement of items that require
periodic attention for normal “wear” :
• Wiper blades • Brake pads and linings
• Spark plugs
(except California) • Shock absorbers
• Clutch disc • Belts and hoses
Contact your selling Ford, Lincoln, or Mercury dealership today so they
can customize a Ford Extended Service Plan that fits your driving
lifestyle and budget.
Interest free finance options available
Take advantage of our installment payment plan, just a 10% down
payment will provide you with an affordable no interest, no-fee payment
opportunity. Ford Extended Service Plan
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plastic parts ............................348
safety belts ..............................351
washing ....................................345
waxing .....................................346
wheels ......................................346
wiper blades ............................348
Climate control (see Air
conditioning or Heating) ....98, 102
Clock adjust
6-CD in dash .............................53
AM/FM/CD .................................46
Clutch
fluid ..........................................384
operation while driving ..........278
recommended shift speeds ....278
Compass, electronic
set zone adjustment .................36
Console ......................................122
overhead ..........................121–122
Controls
power seat ...............................167
steering column ......................134
Coolant
checking and adding ..............365
refill capacities ................368, 391
Cruise control (see Speed
control) ......................................131
Customer Assistance ................303
Ford accessories for your
vehicle .....................................353
Ford Extended Service
Plan ..........................................400
Getting assistance outside the
U.S. and Canada .....................342
Getting roadside assistance ...303
Getting the service you
need .........................................338
Ordering additional owner’s
literature .................................343 Utilizing the
Mediation/Arbitration
Program ...................................341
D
Daytime running lamps (see
Lamps) .......................................108
Dipstick
automatic transmission
fluid ..........................................384
engine oil .................................360
Driving under special
conditions ..................277, 293, 297
sand .........................................295
snow and ice ...........................297
through water .................296, 299
DVD system .................................67
E
Electronic message center ...24, 32
Emergencies, roadside
jump-starting ..........................331
Emergency Flashers .................304
Emission control system ..........379
Engine ........................................395
cleaning ...................................347
coolant .....................................365
diesel ...........................................7
fail-safe cooling .......................369
idle speed control ...................363
refill capacities ........................391
service points ..................357–358
starting after a collision .........305
Engine oil ..................................360
checking and adding ..............360
dipstick ....................................360
filter, specifications ........362, 390
recommendations ...................362Index
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