Page 3 of 344
Customer Assistance 277
Reporting safety defects (U.S. only) 283
Reporting safety defects (Canada only) 283
Cleaning 284
Maintenance and Specifications 292
Engine compartment 294
Engine oil 297
Battery 302
Engine coolant 304
Fuel information 310
Air filter(s) 324
Part numbers 325
Maintenance product specifications and capacities 326
Engine data 331
Accessories 334
Ford Extended Service Plan 336
Index 339
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including photocopying, recording or by any information storage and retrieval
system or translation in whole or part is not permitted without written
authorization from Ford Motor Company. Ford may change the contents without
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Copyright © 2009 Ford Motor Company
Table of Contents
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Vehicle Symbol Glossary
Power Windows
Front/Rear
Power Window Lockout
Child Safety Door
Lock/UnlockInterior Luggage
Compartment Release
Panic AlarmEngine Oil
Engine CoolantEngine Coolant
Temperature
Do Not Open When HotBattery
Avoid Smoking, Flames,
or SparksBattery Acid
Explosive GasFan Warning
Power Steering FluidMaintain Correct Fluid
LevelMAX
MIN
Service Engine SoonEngine Air Filter
Passenger Compartment
Air FilterJack
Check Fuel CapLow Tire Pressure
Warning
Introduction
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IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
4.0L V6 engine
1. Engine oil filler cap
2. Engine oil dipstick (out of view)
3. Brake fluid reservoir
4. Power distribution box
5. Battery
6. Power steering fluid reservoir
7. Radiator cap
8. Engine coolant reservoir
9. Air filter assembly
10. Washer fluid reservoir
Maintenance and Specifications
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4.6L V8 engine
1. Air filter assembly
2. Engine oil filler cap
3. Engine oil dipstick
4. Brake fluid reservoir
5. Power distribution box
6. Battery
7. Power steering fluid reservoir
8. Radiator cap
9. Engine coolant reservoir
10. Windshield washer fluid reservoir
Maintenance and Specifications
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When fail-safe cooling mode is activated
You have limited engine power when in the fail-safe mode, so drive the
vehicle with caution. Remember that the engine is capable of completely
shutting down automatically to prevent engine damage, therefore:
1. Pull off the road as soon as safely possible and turn off the engine.
2. Arrange for the vehicle to be taken to an authorized dealer.
3. If this is not possible, wait approximately 15 minutes for the engine to
cool.
4. Check the coolant level and replenish if low. Look for coolant leakage
in the engine compartment and under the vehicle.
WARNING:Never remove the coolant reservoir cap while the
engine is running or hot.
5. Restart the engine and take your vehicle to an authorized dealer.
Driving the vehicle without repairing the engine problem
increases the chance of engine damage. Take your vehicle to an
authorized dealer as soon as possible.
FUEL FILTER
For fuel filter replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the fuel filter.
Replace the fuel filter with an authorized Motorcraft part. The
customer warranty may be void for any damage to the fuel system
if an authorized Motorcraft fuel filter is not used.
WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS
Important safety precautions
WARNING:Do not overfill the fuel tank. The pressure in an
overfilled tank may cause leakage and lead to fuel spray and fire.
WARNING:The fuel system may be under pressure. If the fuel
filler cap is venting vapor or if you hear a hissing sound, wait
until it stops before completely removing the fuel filler cap. Otherwise,
fuel may spray out and injure you or others.
Maintenance and Specifications
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DRIVELINE UNIVERSAL JOINT AND SLIP YOKE
If the original universal joints are replaced with universal joints equipped
with grease fittings, lubrication will be necessary.
Note:Your vehicle’s driveshaft is balanced. If undercoating the vehicle,
protect the driveshaft and universal joints to prevent overspray of any
undercoating material.
AIR FILTER
Refer toscheduled maintenance informationfor the appropriate
intervals for changing the air filter element.
When changing the air filter element, use only the air filter element
listed. Refer toMotorcraft part numbersin this chapter.
WARNING:To reduce the risk of vehicle damage and/or
personal burn injuries do not start your engine with the air
cleaner removed and do not remove it while the engine is running.
Changing the air filter element
•4.0L Engine
•4.6L Engine
1. Release the clamps that secure the air filter housing cover.
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2. Carefully separate the two halves of the air filter housing.
3. Remove the air filter element from the air filter housing.
4. Wipe the air filter housing and cover clean to remove any dirt or
debris and to ensure good sealing.
5. Install a new air filter element. Be careful not to crimp the filter
element edges between the air filter housing and cover. This could cause
filter damage and allow unfiltered air to enter the engine if not properly
seated.
6. Replace the air filter housing cover and secure the clamps.
Note:Failure to use the correct air filter element may result in severe
engine damage. The customer warranty may be void for any damage to
the engine if the correct air filter element is not used.
MOTORCRAFT PART NUMBERS
Component 4.0L V6 engine 4.6L 3V V8 engine
Air filter element FA-1695 FA-1780
Fuel filter FG-1083 FG-1083
Battery BXT-65-650 BXT-65-650
Oil filter FL-820S FL-820S
Spark plugs
1
1
For spark plug replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
Maintenance and Specifications
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A
Accessory delay ..........................88
AdvanceTrac ..............................225
Air cleaner filter ...............324–325
Air conditioning ..........................67
Airbag supplemental restraint
system ........................147, 156, 158
and child safety seats ............149
description ..............147, 156, 158
disposal ....................................161
driver airbag ............149, 157, 159
indicator light .................156, 161
operation .................149, 157, 159
passenger airbag .....149, 157, 159
side airbag ...............................156
All Wheel Drive (AWD),
driving off road .........................241
Ambulance packages ....................6
Antifreeze
(see Engine coolant) ................304
Anti-lock brake system
(see Brakes) ......................222–223
Anti-theft system ......................118
Audio system
(see Radio) ......................37, 41, 48
Automatic transmission
driving an automatic
overdrive .........................233, 235
fluid, adding ............................323
fluid, checking ........................323
fluid, refill capacities ..............326
fluid, specification ..................326
Auxiliary input jack (Line in) ....56
Auxiliary power point .................84
Axle
lubricant specifications ..........326refill capacities ........................326
B
Battery .......................................302
acid, treating emergencies .....302
jumping a disabled battery ....270
maintenance-free ....................302
replacement, specifications ...325
servicing ..................................302
Belt-Minder.............................142
Booster seats .............................176
Brakes ........................................222
anti-lock ...........................222–223
anti-lock brake system (ABS)
warning light ...........................223
fluid, checking and adding ....322
fluid, refill capacities ..............326
fluid, specifications .................326
lubricant specifications ..........326
parking ....................................223
shift interlock ..........................232
C
Calculating load ........................209
Capacities for refilling fluids ....326
Cargo cage .................................100
Cargo management system ......104
Cell phone use ..............................9
Changing a tire .........................261
Child safety seats ......................166
attaching with tether
straps .......................................173
in front seat ............................167
in rear seat ..............................167
LATCH .....................................170
recommendations ...................164
Index
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Owners Guide(own2002), 1st Printing
USA(fus)