SERVICE RECOMMENDATIONS
To help you service your vehicle, we providescheduled maintenance
informationwhich makes tracking routine service easy.
If your vehicle requires professional service, your authorized dealer can
provide the necessary parts and service. Check yourWarranty
Guide/Customer Information Guideto find out which parts and
services are covered.
Use only recommended fuels, lubricants, fluids and service parts
conforming to specifications. Motorcraftparts are designed and built to
provide the best performance in your vehicle.
PRECAUTIONS WHEN SERVICING YOUR VEHICLE
•Do not work on a hot engine.
•Make sure that nothing gets caught in moving parts.
•Do not work on a vehicle with the engine running in an enclosed
space, unless you are sure you have enough ventilation.
•Keep all open flames and other burning material (such as cigarettes)
away from the battery and all fuel related parts.
Working with the engine off
1. Set the parking brake and ensure the gearshift is securely latched in P
(Park).
2. Turn off the engine and remove the key.
3. Block the wheels to prevent the vehicle from moving unexpectedly.
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Working with the engine on
1. Set the parking brake and shift to P (Park).
2. Block the wheels.
WARNING:To reduce the risk of vehicle damage and/or
personal burn injuries, do not start your engine with the air
cleaner removed and do not remove it while the engine is running.
OPENING THE HOOD
1. Inside the vehicle, pull the hood
release handle located under the
bottom left corner of the instrument
panel.
2. Go to the front of the vehicle and push the auxiliary latch, located in
the center top of the grille, to the left to release the hood.
3. Lift the hood and secure it with the prop rod.
HOOD
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•You may want to turn off the speed control in hilly terrain if
unnecessary shifting between the top gears occurs. Unnecessary
shifting of this type could result in reduced fuel economy.
•Warming up a vehicle on cold mornings is not required and may
reduce fuel economy.
•Resting your foot on the brake pedal while driving may reduce fuel
economy.
•Combine errands and minimize stop-and-go driving.
Maintenance
•Keep tires properly inflated and use only recommended size.
•Operating a vehicle with the wheels out of alignment will reduce fuel
economy.
•Use recommended engine oil. Refer toMaintenance product
specifications and capacitiesin this chapter.
•Perform all regularly scheduled maintenance items. Follow the
recommended maintenance schedule and owner maintenance checks
found inscheduled maintenance information.
Conditions
•Heavily loading a vehicle or towing a trailer may reduce fuel economy
at any speed.
•Carrying unnecessary weight may reduce fuel economy (approximately
1 mpg [0.4 km/L] is lost for every 400 lb [180 kg] of weight carried).
•Adding certain accessories to your vehicle (for example bug
deflectors, rollbars/light bars, running boards, ski racks) may reduce
fuel economy.
•Using fuel blended with alcohol may lower fuel economy.
•Fuel economy may decrease with lower temperatures during the first
8–10 miles (12–16 km) of driving.
•Driving on flat terrain offers improved fuel economy as compared to
driving on hilly terrain.
•Transmissions give their best fuel economy when operated in the top
cruise gear and with steady pressure on the gas pedal.
•Close windows for high speed driving.
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POWER STEERING FLUID
Check the power steering fluid.
Refer to the scheduled maintenance
guide for more information.
Check the fluid level when it is at ambient temperature, 20°-80°F
(-7°-25°C):
1. Check the fluid level on the dipstick. It should be between the arrows
in the FULL COLD range. Do not add fluid if the level is within this
range.
2. If the fluid level is low, start the engine.
3. While the engine idles, turn the steering wheel left and right several
times.
4. Turn the engine off.
WARNING:For E-350 and E-450 vehicles with the Hydro-Boost
Brake System, do not press the brake pedal after the engine has
been turned off. Pressing the brake pedal after the engine has been
turned off will give a false power steering fluid level reading.
5. Recheck the fluid level on the dipstick. Do not add fluid if the level is
between the arrows in the FULL COLD range.
FULL COLD
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6. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the FULL COLD range. Be sure to put the
dipstick back in the reservoir. Refer toMaintenance product
specifications and capacitiesin this chapter for the proper fluid type.
BRAKE FLUID
•E-150/E-250/E-350 Single Rear
Wheel
•E-350/E-450 Dual Rear Wheel
The fluid level will drop slowly as the brakes wear, and will rise when the
brake components are replaced. Fluid levels between the MIN and MAX
lines are within the normal operating range; there is no need to add
fluid. If the fluid levels are outside of the normal operating range, the
performance of the system could be compromised; seek service from
your authorized dealer immediately.
DRIVELINE UNIVERSAL JOINT AND SLIP YOKE
Your vehicle may be equipped with universal joints that require
lubrication. Refer to thescheduled maintenance informationfor
maintenance intervals. If the original universal joints are replaced with
universal joints equipped with grease fittings, lubrication will also be
necessary.
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Item Capacity Ford part nameFord part number /
Ford specification
Fuel tank–all regular and extended
length vans and wagons35.0 gallons
(132.4L)
—— Fuel tank–138 inch wheelbase
(except E-Super Duty)40.0 gallons
(151.0L)
Fuel tank–158 inch wheelbase
(except E-Super Duty)40.0 gallons
(151.0L)
8
Fuel tank–176 inch wheelbase
(except E-Super Duty)40.0 gallons
(151.0L)
8
Fuel tank–158 inch and 176 inch
wheelbase (E-Super Duty)55.0 gallons
(208.0L)
1Add the coolant type originally equipped in your vehicle.2Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the
requirements of Ford specification WSS-M2C930-A and the API Certification mark.3Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size, if
equipped with an in-tank cooler, if equipped with an oil to air cooler and if equipped with a remote
filter assembly. The amount of transmission fluid and fluid level should be set by the indication on
the dipstick’s normal operating range.4Automatic transmissions that require MERCONLV should only use MERCONLV fluid. Refer to
scheduled maintenance informationto determine the correct service interval. Use of any fluid
other than the recommended fluid may cause transmission damage.5Dana limited-slip axle (M60) requires 6 oz. (177 ml) of Additive Friction Modifier XL-3 or
equivalent meeting Ford specification EST-M2C118-A.6If your vehicle’s rear axle is filled with a synthetic rear axle lubricant it is considered lubricated
for life. These lubricants do not need to be checked or changed unless a leak is suspected, service
is required or the axle assembly has been submerged in water. The axle lubricant should be
changed any time the rear axle has been submerged in water.7Fill Dana rear axles to 1/4 inch to 9/16 inch (6 mm to 14 mm) below bottom of fill hole.8Optional fuel tank 55.0 gallons (208.0L).
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plastic parts ............................266
safety belts ..............................267
washing ....................................263
waxing .....................................264
wheels ......................................264
wiper blades ............................266
Climate control (see Air
conditioning or Heating)
......47–49
Clock adjust
AM/FM Stereo
...........................30
AM/FM/CD
.................................32
Compass, electronic
....................26
calibration
.................................26
set zone adjustment
.................26
Controls
power seat
.................................87
steering column
........................69
Coolant
checking and adding
..............280
refill capacities
................283, 309
specifications
..........................309
Cruise control
(see Speed control)
....................68
Customer Assistance
................225
Ford Extended Service
Plan
..........................................319
Getting assistance outside the
U.S. and Canada
.....................260
Getting roadside assistance
...225
Getting the service you
need
.........................................255
Ordering additional owner’s
literature
.................................261
Utilizing the
Mediation/Arbitration
Program
...................................259D
Daytime running lamps
(see Lamps) ................................50
Dipstick
automatic transmission
fluid ..........................................301
engine oil .................................274
Driveline universal joint and
slip yoke ....................................300
Driving under special
conditions
through water .........................224
E
Electronic message center .........21
Emergencies, roadside
jump-starting ..........................247
Emergency Flashers .................226
Emission control system ..........296
Engine ........................................313
cleaning ...................................265
coolant .....................................280
diesel ...........................................6
fail-safe cooling .......................284
idle speed control ...................277
lubrication specifications .......309
refill capacities ........................309
service points ..................272–273
starting after a collision .........227
Engine block heater .................196
Engine oil ..................................274
checking and adding ..............274
dipstick ....................................274
filter, specifications ........276, 308
recommendations ...................276
refill capacities ........................309
specifications ..........................309
Index
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Event data recording ....................8
Exhaust fumes ..........................196
F
Fail safe cooling ........................284
Flexible Fuel Vehicle (FFV) ....286
Fluid capacities .........................309
Four-Wheel Drive vehicles
preparing to drive your
vehicle .....................................207
Fuel ............................................286
calculating fuel
economy ............................22, 293
cap ...........................................289
capacity ...................................309
choosing the right fuel ...........290
comparisons with EPA fuel
economy estimates .................296
detergent in fuel .....................291
filling your vehicle with
fuel ...........................286, 289, 293
filter, specifications ........286, 308
fuel pump shut-off switch .....227
improving fuel economy ........293
octane rating ...................291, 313
quality ......................................291
running out of fuel .................292
safety information relating to
automotive fuels .....................286
Fuel - flex fuel vehicle
(FFV) .........................286, 290–291
Fuses ..................................229–230
G
Gas cap (see Fuel cap) ............289
Gas mileage
(see Fuel economy) .................293
Gauges .........................................19H
Hazard flashers .........................226
Head restraints ...........................85
Headlamps ...................................50
aiming ........................................53
bulb specifications ....................56
daytime running lights .............50
flash to pass ..............................51
high beam .................................50
replacing bulbs .........................57
turning on and off ....................50
Heating
heater only system .............47, 49
heating and air conditioning
system .......................................48
Hood ..........................................271
I
Ignition ...............................193, 313
Illuminated visor mirror .............63
Infant seats
(see Safety seats) .....................117
Inspection/maintenance (I/M)
testing ........................................298
Instrument panel
cleaning ...................................267
cluster ........................................14
lighting up panel and
interior .......................................51
J
Jack ............................................237
positioning ...............................237
storage .....................................237
Jump-starting your vehicle ......247
Index
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