2010 CHEVROLET HHR check engine

Manual Transmission Fluid
It is not necessary to check the manual transmission
fluid level. A transmission fluid leak is the only reason
for fluid loss. If a leak occurs, take the vehicle to a
dealer/retailer for service. Have it repaired as soon as
possible. You may also have the fluid level checked
by your dealer/retailer when the oil is changed. See
Recommended Fluids and Lubricants
on page 7‑10for
the proper fluid to use.
Hydraulic Clutch
The hydraulic clutch linkage in your vehicle is
self-adjusting. This system does not have its own
reservoir. It receives fluid from the brake master
cylinder reservoir.
See Brakes
on page 6‑37for more information.
Cooling System
The Cooling System allows the engine to maintain the
correct working temperature.
A. Pressure Cap
B. Coolant Recovery Tank
C. Electric Engine Cooling Fan
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{WARNING:
An electric engine cooling fan under the hood can
start up even when the engine is not running and
can cause injury. Keep hands, clothing, and tools
away from any underhood electric fan.
{WARNING:
Heater and radiator hoses, and other engine
parts, can be very hot. Do not touch them. If you
do, you can be burned.
Do not run the engine if there is a leak. If you run
the engine, it could lose all coolant. That could
cause an engine fire, and you could be burned.
Get any leak fixed before you drive the vehicle.Notice:
Using coolant other than DEX-COOL
®can
cause premature engine, heater core, or radiator
corrosion. In addition, the engine coolant could
require changing sooner, at 50 000 km (30,000 miles)
or 24 months, whichever occurs first. Any repairs
would not be covered by the vehicle warranty.
Always use DEX-COOL
®(silicate-free) coolant in
the vehicle.
Engine Coolant
The cooling system in the vehicle is filled with
DEX-COOL®engine coolant. This coolant is designed
to remain in the vehicle for five years or 150,000 miles
(240 000 km), whichever occurs first.
The following explains the cooling system and how
to check and add coolant when it is low. If there is a
problem with engine overheating, see Engine
Overheating on page 6‑34
6-29

Checking Coolant
The vehicle must be on a level surface when checking
the coolant level.
The coolant recovery tank
cap has this symbol on it.
The tank is located in the
engine compartment
toward the front of
the engine on the
passenger's side of
the vehicle.
See Engine Compartment Overview
on page 6‑16for
more information on location.
Check to see if coolant is visible in the coolant recovery
tank. If the coolant inside the coolant recovery tank is
boiling, do not do anything else until it cools down.
If coolant is visible but the coolant level is not at or
above the COLD FILL mark, add a 50/50 mixture of
clean, drinkable water and DEX-COOL
®coolant at the
coolant recovery tank, but be sure the cooling system is
cool before this is done.
When the engine is cold, the coolant level should be at
the COLD FILL (A) line or a little higher. The COLD
FILL line is near the bottom of the tank and sticks out
from the rear of the tank.
When the engine is cold, the coolant level should be at
or above the COLD FILL line. If it is not, you may have
a leak in the cooling system.
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7. Start the engine and let it run until you can feel theupper radiator hose getting hot. Watch out for the
engine cooling fan.
8. By this time, the coolant level inside the radiator filler port may be lower. If the level is lower, add
more of the proper DEX-COOL
®coolant mixture
through the fill port until the level reaches the base
of the fill port.
9. Then replace the pressure cap. At any time during this procedure, if coolant begins to flow out of the
fill port, reinstall the pressure cap. Be sure the
pressure cap is hand-tight and fully seated.
10. When the engine has cooled, check the coolant in the coolant recovery tank. The level in the coolant
recovery tank should be at the COLD FILL line
when the engine is cold.
Engine Overheating
The vehicle has several indicators to warn of engine
overheating.
You will find a coolant temperature warning light and a
coolant temperature gauge on your vehicle's instrument
panel. See Engine Coolant Temperature Warning Light
on page 4‑34andEngine Coolant Temperature Gaugeon page 4‑34for more information.
You may decide not to lift the hood when this warning
appears, but instead get service help right away. See
Roadside Assistance Program on page 8‑6.
If you do decide to lift the hood, make sure the vehicle
is parked on a level surface.
Then check to see if the engine cooling fans are
running. If the engine is overheating, both fans should
be running. If they are not, do not continue to run the
engine and have the vehicle serviced.
Notice: Engine damage from running the engine
without coolant is not covered by the warranty.
Notice: If the engine catches fire because of being
driven with no coolant, your vehicle can be badly
damaged. The costly repairs would not be covered
by the vehicle warranty.
6-34

{WARNING:
Using a match near a battery can cause battery
gas to explode. People have been hurt doing this,
and some have been blinded. Use a flashlight if
you need more light.
Be sure the battery has enough water. You do not
need to add water to the battery installed in your
new vehicle. But if a battery has filler caps, be
sure the right amount of fluid is there. If it is low,
add water to take care of that first. If you don't,
explosive gas could be present.
Battery fluid contains acid that can burn you. Do
not get it on you. If you accidentally get it in your
eyes or on your skin, flush the place with water
and get medical help immediately.
{WARNING:
Fans or other moving engine parts can injure you
badly. Keep your hands away from moving parts
once the engine is running.
5. Check that the jumper cables do not have loose or missing insulation. If they do, you could get a
shock. The vehicles could be damaged too.
Before you connect the cables, here are some
basic things you should know. Positive (+) will go
to positive (+) or to a remote positive (+) terminal if
the vehicle has one. Negative (−) will go to a
heavy, unpainted metal engine part or to a remote
negative (−) terminal if the vehicle has one.
Do not connect positive (+) to negative (−) or you
will get a short that would damage the battery and
maybe other parts too. And do not connect the
negative (−) cable to the negative (−) terminal on
the dead battery because this can cause sparks.
6-43

Vehicle Identification
Vehicle Identification Number (VIN)
This legal identifier is in the front corner of the
instrument panel, on the driver side. It can be seen
through the windshield from outside. The VIN also
appears on the Vehicle Certification and Service Parts
labels and certificates of title and registration.
Engine Identification
The eighth character in the VIN is the engine code. This
code identifies the vehicle's engine, specifications, and
replacement parts. See“Engine Specifications”under
Capacities and Specifications
on page 6‑125for the
vehicle's engine code.
Service Parts Identification Label
This label, on the inside of the glove box, has the
following information:
.Vehicle Identification Number (VIN)
.Model designation
.Paint information
.Production options and special equipment
Do not remove this label from the vehicle.
Electrical System
Add-On Electrical Equipment
Notice: Do not add anything electrical to the vehicle
unless you check with your dealer/retailer first.
Some electrical equipment can damage the vehicle
and the damage would not be covered by the
vehicle's warranty. Some add-on electrical
equipment can keep other components from
working as they should.
Add-on equipment can drain the vehicle battery, even if
the vehicle is not operating.
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The vehicle has an airbag system. Before attempting to
add anything electrical to the vehicle, seeServicing
Your Airbag-Equipped Vehicle
on page 2‑76and
Adding Equipment to Your Airbag-Equipped Vehicleon
page 2‑77.
Headlamp Wiring
The headlamp wiring is protected by fuses in the fuse
block. An electrical overload will cause the lamps to turn
off. If this happens, have the headlamp wiring checked
right away.
Windshield Wiper Fuses
The windshield wiper motor is protected by a circuit
breaker and a fuse. If the motor overheats due to heavy
snow, etc., the wiper will stop until the motor cools.
If the overload is caused by some electrical problem,
have it fixed.
Power Windows and Other Power
Options
Fuses in the fuse block protect the power windows.
When the current load is too heavy, the fuse opens
protecting the circuit until the problem is fixed.
Fuses and Circuit Breakers
The wiring circuits in the vehicle are protected from
short circuits by a combination of fuses, circuit breakers
and fusible thermal links. This greatly reduces the
chance of damage caused by electrical problems.
Look at the silver-colored band inside the fuse. If the
band is broken or melted, replace the fuse. Be sure you
replace a bad fuse with a new one of the identical size
and rating.
If you ever have a problem on the road and do not have
a spare fuse, you can “borrow”one that has the
same amperage. Just pick some feature of the vehicle
that you can get along without —like the radio or
cigarette lighter —and use its fuse if it is the
correct amperage. Replace it as soon as you can.
There are two fuse blocks in the vehicle: the floor
console fuse block and the engine compartment fuse
block.
There are also one or two fuses located at the back of
the vehicle near the battery.
6-119

Section 7 Maintenance Schedule
Maintenance Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Scheduled Maintenance . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Owner Checks and Services . . . . . . . . . . . . . . . . . . . . 7-8 Recommended Fluids and Lubricants . . . . . . . . . . 7-10
Maintenance Replacement Parts . . . . . . . . . . . . . . 7-12
Engine Drive Belt Routing . . . . . . . . . . . . . . . . . . . . . 7-13
Maintenance Record . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
7-1