2010 CHEVROLET HHR engine

Section 6 Service and Appearance Care
Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Accessories and Modifications . . . . . . . . . . . . . . . . . . 6-3
California Proposition 65 Warning . . . . . . . . . . . . . . . 6-4
California Perchlorate Materials Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Doing Your Own Service Work . . . . . . . . . . . . . . . . . . 6-4
Adding Equipment to the Outside of the Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Gasoline Octane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Gasoline Specifications . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
California Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Additives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Fuel E85 (85% Ethanol) . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Fuels in Foreign Countries . . . . . . . . . . . . . . . . . . . . . . 6-9
Filling the Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
Filling a Portable Fuel Container . . . . . . . . . . . . . . . 6-13
Checking Things Under the Hood . . . . . . . . . . . . . . . 6-14
Hood Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
Engine Compartment Overview . . . . . . . . . . . . . . . . 6-16
Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19
Engine Oil Life System . . . . . . . . . . . . . . . . . . . . . . . . 6-23
Engine Air Cleaner/Filter . . . . . . . . . . . . . . . . . . . . . . . 6-25
Automatic Transmission Fluid . . . . . . . . . . . . . . . . . . 6-27
Manual Transmission Fluid . . . . . . . . . . . . . . . . . . . . 6-28
Hydraulic Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-28 Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-28
Engine Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-29
Engine Overheating . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-34
Windshield Washer Fluid . . . . . . . . . . . . . . . . . . . . . . 6-36
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-37
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-40
Jump Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-41
Headlamp Aiming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-45
Bulb Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-48
Halogen Bulbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-48
Headlamps, Front Turn Signal, and Parking Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-48
Center High-Mounted Stoplamp (CHMSL) . . . . . 6-50
Taillamps, Turn Signal, Stoplamps and Back-up Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-51
License Plate Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-52
Replacement Bulbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-53
Windshield Wiper Blade Replacement . . . . . . . . . . . 6-53
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-54
Tire Sidewall Labeling . . . . . . . . . . . . . . . . . . . . . . . . . 6-56
Tire Terminology and Definitions . . . . . . . . . . . . . . . 6-60
Inflation - Tire Pressure . . . . . . . . . . . . . . . . . . . . . . . . 6-63
Tire Pressure Monitor System . . . . . . . . . . . . . . . . . 6-64
Tire Pressure Monitor Operation . . . . . . . . . . . . . . . 6-65
Tire Inspection and Rotation . . . . . . . . . . . . . . . . . . . 6-69
6-1

Section 6 Service and Appearance Care
When It Is Time for New Tires . . . . . . . . . . . . . . . . . 6-71
Buying New Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-72
Different Size Tires and Wheels . . . . . . . . . . . . . . . 6-74
Uniform Tire Quality Grading . . . . . . . . . . . . . . . . . . . 6-74
Wheel Alignment and Tire Balance . . . . . . . . . . . . 6-76
Wheel Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-76
Tire Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-77
If a Tire Goes Flat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-77
Tire Sealant and Compressor Kit . . . . . . . . . . . . . . 6-78
Tire Sealant and Compressor Kit Storage . . . . . . 6-87
Changing a Flat Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-88
Removing the Spare Tire and Tools . . . . . . . . . . . . 6-89
Removing the Flat Tire and Installing the SpareTire (All Models Except SS) . . . . . . . . . . . . . . . . . 6-92
Removing the Flat Tire and Installing the Spare Tire (SS Model) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-96
Storing a Flat or Spare Tire and Tools . . . . . . . . 6-106
Compact Spare Tire . . . . . . . . . . . . . . . . . . . . . . . . . . 6-110
Appearance Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-111
Interior Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-111
Fabric/Carpet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-112
Leather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-113
Instrument Panel, Vinyl, and Other Plastic Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-113
Care of Safety Belts . . . . . . . . . . . . . . . . . . . . . . . . . . 6-113 Weatherstrips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-114
Washing Your Vehicle . . . . . . . . . . . . . . . . . . . . . . . . 6-114
Cleaning Exterior Lamps/Lenses . . . . . . . . . . . . . 6-114
Finish Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-114
Windshield and Wiper Blades . . . . . . . . . . . . . . . . . 6-115
Aluminum or Chrome-Plated Wheels
and Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-116
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-117
Sheet Metal Damage . . . . . . . . . . . . . . . . . . . . . . . . . 6-117
Finish Damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-117
Underbody Maintenance . . . . . . . . . . . . . . . . . . . . . . 6-117
Chemical Paint Spotting . . . . . . . . . . . . . . . . . . . . . . 6-117
Vehicle Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-118
Vehicle Identification Number (VIN) . . . . . . . . . . . 6-118
Service Parts Identification Label . . . . . . . . . . . . . 6-118
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-118
Add-On Electrical Equipment . . . . . . . . . . . . . . . . . 6-118
Headlamp Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-119
Windshield Wiper Fuses . . . . . . . . . . . . . . . . . . . . . . 6-119
Power Windows and Other Power Options . . . 6-119
Fuses and Circuit Breakers . . . . . . . . . . . . . . . . . . . 6-119
Floor Console Fuse Block . . . . . . . . . . . . . . . . . . . . 6-120
Engine Compartment Fuse Block . . . . . . . . . . . . . 6-122
Capacities and Specifications . . . . . . . . . . . . . . . . . . 6-125
6-2

California Proposition 65 Warning
Most motor vehicles, including this one, contain and/or
emit chemicals known to the State of California to
cause cancer and birth defects or other reproductive
harm. Engine exhaust, many parts and systems, many
fluids, and some component wear by-products contain
and/or emit these chemicals.
California Perchlorate Materials
Requirements
Certain types of automotive applications, such as
airbag initiators, seat belt pretensioners, and lithium
batteries contained in remote keyless transmitters,
may contain perchlorate materials. Special handling
may be necessary. For additional information, see
www.dtsc.ca.gov/hazardouswaste/perchlorate.
Doing Your Own Service Work
{WARNING:
You can be injured and the vehicle could be
damaged if you try to do service work on a
vehicle without knowing enough about it.
.Be sure you have sufficient knowledge,
experience, the proper replacement parts,
and tools before attempting any vehicle
maintenance task.
.Be sure to use the proper nuts, bolts, and
other fasteners. English and metric fasteners
can be easily confused. If the wrong fasteners
are used, parts can later break or fall off. You
could be hurt.
If doing some of your own service work, use the proper
service manual. It tells you much more about how to
service the vehicle than this manual can. To order the
proper service manual, see Service Publications
Ordering Information on page 8‑14.
This vehicle has an airbag system. Before attempting
to do your own service work, see Servicing Your
Airbag-Equipped Vehicle on page 2‑76.
6-4

Keep a record with all parts receipts and list the mileage
and the date of any service work performed. See
Maintenance Record on page 7‑14.
Adding Equipment to the Outside of
the Vehicle
Things added to the outside of the vehicle can affect
the airflow around it. This can cause wind noise and
can affect fuel economy and windshield washer
performance. Check with your dealer/retailer before
adding equipment to the outside of the vehicle.
Fuel
Use of the recommended fuel is an important part of
the proper maintenance of this vehicle. To help keep
the engine clean and maintain optimum vehicle
performance, we recommend the use of gasoline
advertised as TOP TIER Detergent Gasoline.
Look for the TOP TIER label on the fuel pump to
ensure gasoline meets enhanced detergency standards
developed by auto companies. A list of marketers
providing TOP TIER Detergent Gasoline can be found
at www.toptiergas.com.
The 8th digit of the Vehicle Identification Number (VIN)
shows the code letter or number that identifies the
vehicle's engine. The VIN is at the top left of the
instrument panel. SeeVehicle Identification Number
(VIN) on page 6‑118.
6-5

If the vehicle has the 2.2L L4 engine (VIN Code B) or
the 2.4L L4 engine (VIN Code V), you can use either
unleaded gasoline or ethanol fuel containing up to
85% ethanol (E85). SeeFuel E85 (85% Ethanol)
on
page 6‑8. If the vehicle has the 2.0L L4 engine
(VIN Code M), use only unleaded gasoline. See
Gasoline Octane on page 6‑6.
Gasoline Octane
If the vehicle has the 2.2L L4 engine (VIN Code B), use
regular unleaded gasoline with a posted octane rating
of 87 or higher. If the octane rating is less than 87, an
audible knocking noise, commonly referred to as spark
knock, might be heard when driving. If this occurs,
use a gasoline rated at 87 octane or higher as soon
as possible. If heavy knocking is heard when using
gasoline rated at 87 octane or higher, the engine needs
service.
If the vehicle has the 2.4L L4 engine (VIN Code V)
or the 2.0L L4 engine (VIN Code M), use premium
unleaded gasoline with a posted octane rating of
91 or higher. You can also use regular unleaded
gasoline rated at 87 octane or higher, but the vehicle's acceleration could be slightly reduced, and a slight
audible knocking noise, commonly referred to as spark
knock, might be heard. If the octane is less than 87, you
might notice a heavy knocking noise when you drive.
If this occurs, use a gasoline rated at 87 octane or
higher as soon as possible. Otherwise, you could
damage the engine. If heavy knocking is heard when
using gasoline rated at 87 octane or higher, the engine
needs service.Gasoline Specifications
At a minimum, gasoline should meet ASTM
specification D 4814 in the United States or
CAN/CGSB‐3.5 or 3.511 in Canada. Some
gasolines contain an octane-enhancing additive called
methylcyclopentadienyl manganese tricarbonyl (MMT).
We recommend against the use of gasolines containing
MMT. See
Additives
on page 6‑7for additional
information.
6-6

California Fuel
If the vehicle is certified to meet California Emissions
Standards, it is designed to operate on fuels that meet
California specifications. See the underhood emission
control label. If this fuel is not available in states
adopting California emissions standards, the vehicle
will operate satisfactorily on fuels meeting federal
specifications, but emission control system performance
might be affected. The malfunction indicator lamp could
turn on and the vehicle might fail a smog‐check test.
SeeMalfunction Indicator Lamp
on page 4‑35. If this
occurs, return to your authorized dealer/retailer for
diagnosis. If it is determined that the condition is caused
by the type of fuel used, repairs might not be covered
by the vehicle warranty.
Additives
To provide cleaner air, all gasolines in the United States
are now required to contain additives that help prevent
engine and fuel system deposits from forming, allowing
the emission control system to work properly. In most
cases, nothing should have to be added to the fuel.
However, some gasolines contain only the minimum
amount of additive required to meet U.S. Environmental
Protection Agency regulations. To help keep fuel
injectors and intake valves clean, or if the vehicle experiences problems due to dirty injectors or valves,
look for gasoline that is advertised as TOP TIER
Detergent Gasoline.
For customers who do not use TOP TIER Detergent
Gasoline regularly, one bottle of GM Fuel System
Treatment PLUS, added to the fuel tank at every engine
oil change, can help clean deposits from fuel injectors
and intake valves. GM Fuel System Treatment PLUS is
the only gasoline additive recommended by General
Motors.
Also, your dealer/retailer has additives that will help
correct and prevent most deposit‐related problems.
Gasolines containing oxygenates, such as ethers and
ethanol, and reformulated gasolines might be available
in your area. We recommend that you use these
gasolines, if they comply with the specifications
described earlier. However, E85 (85% ethanol) and
other fuels containing more than 10% ethanol must
not be used in vehicles that were not designed for
those fuels.
Notice:
This vehicle was not designed for fuel that
contains methanol. Do not use fuel containing
methanol. It can corrode metal parts in the fuel
system and also damage plastic and rubber parts.
That damage would not be covered under the
vehicle warranty.
6-7

Some gasolines that are not reformulated for low
emissions can contain an octane-enhancing additive
called methylcyclopentadienyl manganese tricarbonyl
(MMT); ask the attendant where you buy gasoline
whether the fuel contains MMT. We recommend against
the use of such gasolines. Fuels containing MMT can
reduce the life of spark plugs and the performance of
the emission control system could be affected. The
malfunction indicator lamp might turn on. If this occurs,
return to your dealer/retailer for service.
Fuel E85 (85% Ethanol)
The 8th digit of the Vehicle Identification Number (VIN)
shows the code letter or number that identifies the
vehicle's engine. The VIN is at the top left of the
instrument panel. SeeVehicle Identification Number
(VIN) on page 6‑118.
If your vehicle has the 2.2L L4 engine (VIN Code B) or
the 2.4L L4 engine (VIN Code V), you can use either
unleaded gasoline or ethanol fuel containing up to
85% ethanol (E85). See Fuel
on page 6‑5. In all
other engines, use only the unleaded gasoline
described under Gasoline Octane on page 6‑6. Only vehicles that have the 2.2L L4 engine
(VIN Code B) or the 2.4L L4 engine (VIN Code V)
can use 85% ethanol fuel (E85). We encourage the
use of E85 in vehicles that are designed to use it. The
ethanol in E85 is a
“renewable”fuel, meaning it is made
from renewable sources such as corn and other crops.
Many service stations will not have an 85% ethanol
fuel (E85) pump available. The U. S. Department
of Energy has an alternative fuels website
(www.eere.energy.gov/afdc/infrastructure/locator.html)
that can help you find E85 fuel. Those stations that
do have E85 should have a label indicating ethanol
content. Do not use the fuel if the ethanol content is
greater than 85%.
At a minimum, E85 should meet ASTM Specification
D 5798. By definition, this means that fuel labeled E85
will have an ethanol content between 70% and 85%.
Filling the fuel tank with fuel mixtures that do not meet
ASTM specifications can affect driveability and could
cause the malfunction indicator lamp to come on.
6-8

Filling the Tank
{WARNING:
Fuel vapor burns violently and a fuel fire can
cause bad injuries. To help avoid injuries to you
and others, read and follow all the instructions on
the fuel pump island. Turn off the engine when
refueling. Do not smoke near fuel or when
refueling the vehicle. Do not use cellular phones.
Keep sparks, flames, and smoking materials away
from fuel. Do not leave the fuel pump unattended
when refueling the vehicle. This is against the law
in some places. Do not re-enter the vehicle while
pumping fuel. Keep children away from the fuel
pump; never let children pump fuel.
To open the fuel door, push the rearward center edge in
and release and it will open.
6-10