2010 CHEVROLET EXPRESS fuel filter

Service............................................................6-3
Accessories and Modifications..........................6-3
California Proposition 65 Warning.....................6-4
California Perchlorate Materials Requirements.....6-4
Doing Your Own Service Work.........................6-4
Adding Equipment to the Outside of
the Vehicle.................................................6-5
Fuel................................................................6-5
Gasoline Octane............................................6-6
Gasoline Specifications....................................6-6
California Fuel...............................................6-6
Additives.......................................................6-7
Fuel E85 (85% Ethanol)..................................6-8
Fuels in Foreign Countries...............................6-9
Filling the Tank............................................6-10
Filling a Portable Fuel Container.....................6-12
Checking Things Under the Hood....................6-12
Hood Release..............................................6-13
Engine Compartment Overview.......................6-14
Engine Oil...................................................6-15
Engine Oil Life System..................................6-18
Engine Air Cleaner/Filter................................6-20
Automatic Transmission Fluid
(4-Speed Transmission)..............................6-21
Automatic Transmission Fluid
(6-Speed Transmission)..............................6-24Cooling System............................................6-28
Engine Coolant.............................................6-29
Engine Overheating.......................................6-35
Engine Fan Noise.........................................6-37
Power Steering Fluid.....................................6-38
Windshield Washer Fluid................................6-39
Brakes........................................................6-40
Battery........................................................6-43
Jump Starting...............................................6-44
All-Wheel Drive.............................................
.6-49
Rear Axle.......................................................6-50
Front Axle......................................................6-50
Noise Control System.....................................6-51
Tampering with Noise Control System
Prohibited.................................................6-51
Bulb Replacement..........................................6-53
Halogen Bulbs..............................................6-53
Headlamps..................................................6-53
Front Turn Signal, Sidemarker and
Parking Lamps..........................................6-55
Center High-Mounted Stoplamp (CHMSL).........6-56
Taillamps.....................................................6-56
License Plate Lamp......................................6-58
Replacement Bulbs.......................................6-58
Windshield Wiper Blade Replacement..............6-59
Section 6 Service and Appearance Care
6-1

A. Battery. SeeBattery on page 6-43.
B. Radiator Pressure Cap. SeeCooling System on
page 6-28.
C. Coolant Recovery Tank. SeeCooling System on
page 6-28.
D. Automatic Transmission Fluid Dipstick. See
“Checking the Fluid Level” underAutomatic
Transmission Fluid (4-Speed Transmission)
on page 6-21orAutomatic Transmission Fluid
(6-Speed Transmission) on page 6-24.
E. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil on page 6-15.
F. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil on page 6-15.
G. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 6-20.
H. Power Steering Fluid Reservoir. SeePower Steering
Fluid on page 6-38.
I. Brake Master Cylinder Reservoir. See “Brake Fluid”
underBrakes on page 6-40.
J. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on page 6-39.Engine Oil
For diesel engine vehicles, see “Engine Oil” in the
DURAMAX®Diesel manual.
Checking Engine Oil
It is a good idea to check the engine oil level at each
fuel fill. In order to get an accurate reading, the oil must
be warm and the vehicle must be on level ground.
The engine oil dipstick handle is a yellow loop.
SeeEngine Compartment Overview on page 6-14
for the location of the engine oil dipstick.
1. Turn off the engine and give the oil several minutes
to drain back into the oil pan. If this is not done, the
oil dipstick might not show the actual level.
2. Pull out the dipstick and clean it with a paper towel
or cloth, then push it back in all the way. Remove it
again, keeping the tip down, and check the level.
6-15

ApplicationCapacities
Metric English
Fuel Tank
Cutaway (Optional Tank)* 215.7 L 57.0 gal
Cutaway (Standard Tank) 124.9 L 33.0 gal
Passenger and Cargo 117.3 L 31.0 gal
* 159 inch (4 039 mm) wheelbase or 177 inch (4 496 mm) wheelbase only
Transmission Fluid (Pan Removal and Filter Replacement)
4-SPD 4L60-E 4.7 L 5.0 qt
6-SPD 6L90 6.0 L 6.3 qt
Wheel Nut Torque 190Y140 ft lb
All capacities are approximate. When adding, be sure to fill to the approximate level, as recommended in this
manual. Recheck fluid level after filling.
Engine Specications
Engine VIN Code Transmission Spark Plug Gap
4.3L V6 X Automatic 1.52 mm (0.060 in)
4.8L V8 A Automatic 1.01 mm (0.040 in)
5.3L V8 4 Automatic 1.01 mm (0.040 in)
6.0L V8 G Automatic 1.01 mm (0.040 in)
6-117

•Engine air cleaner filter inspection. SeeEngine Air
Cleaner/Filter on page 6-20.
•Vehicles with diesel engine or GVWR above
4 536 kg (10,000 lbs) only: Shields inspection
for damage or looseness. Adjust or replace as
required. This is a Noise Emission Control Service.
Applicable to vehicles sold in the United States
and recommended for vehicles sold in Canada.
Additional Required Services
At the First 160 km/100 Miles,
1 600 km/1,000 Miles, and 10 000 km/
6,000 Miles
•
For vehicles with dual wheels: Check dual wheel
nut torque. For proper torque, seeCapacities
and Specications on page 6-116.
At Each Fuel Stop
•
Engine oil level check. SeeEngine Oil on
page 6-15.
•Engine coolant level check. SeeEngine Coolant on
page 6-29.
•Windshield washer fluid level check. SeeWindshield
Washer Fluid on page 6-39.
Once a Month
•
Tire inflation check. SeeInation - Tire Pressure on
page 6-68.
•Tire wear inspection. SeeTire Inspection and
Rotation on page 6-75.
Once a Year
•
Starter switch check. SeeOwner Checks and
Services on page 7-10.
•Parking brake and automatic transmission P (Park)
mechanism check. SeeOwner Checks and
Services on page 7-10.
•Automatic transmission shiftlock control system
check. SeeOwner Checks and Services on
page 7-10.
•Ignition transmission lock check. SeeOwner
Checks and Services on page 7-10.
•Engine cooling system and pressure cap pressure
check. Radiator and air conditioning condenser
outside cleaning. SeeCooling System on
page 6-28.
7-6

•Exhaust system and nearby heat shields inspection
for loose or damaged components.
•Throttle system inspection for interference, binding
or for damaged or missing parts. Replace parts
as needed. Replace any components that have
high effort or excessive wear. Do not lubricate
accelerator or cruise control cables.
First Engine Oil Change After Every
40 000 km/25,000 Miles
•
Fuel system inspection for damage or leaks.
First Engine Oil Change After Every
80 000 km/50,000 Miles
•
Engine air cleaner filter replacement. SeeEngine
Air Cleaner/Filter on page 6-20.
•Automatic transmission fluid change (severe
service) for vehicles mainly driven in heavy
city traffic in hot weather, in hilly or mountainous
terrain, when frequently towing a trailer, or used
for taxi, police, or delivery service. SeeAutomatic
Transmission Fluid (4-Speed Transmission) on
page 6-21orAutomatic Transmission Fluid
(6-Speed Transmission) on page 6-24.
•All-wheel drive only: Transfer case fluid change
(severe service) for vehicles mainly driven when
frequently towing a trailer, or used for taxi, police, or
delivery service. Check vent hose at transfer case for
kinks and proper installation. Check to be sure vent
hose is unobstructed, clear, and free of debris.
During any maintenance, if a power washer is used
to clean mud and dirt from the underbody, care
should be taken to not directly spray the transfer
case output seals. High pressure water can
overcome the seals and contaminate the transfer
case fluid. Contaminated fluid will decrease the life
of the transfer case and should be replaced.
•Evaporative control system inspection. Check all
fuel and vapor lines and hoses for proper hook-up,
routing, and condition. Check that the purge valve, if
the vehicle has one, works properly. Replace as
needed.An Emission Control Service. The U.S.
Environmental Protection Agency or the California
Air Resources Board has determined that the failure
to perform this maintenance item will not nullify the
emission warranty or limit recall liability prior to the
completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services
be performed at the indicated intervals and the
maintenance be recorded.
7-7

A
Accessories and Modifications............................ 6-3
Accessory Power............................................3-23
Accessory Power Outlets.................................4-14
Additives, Fuel................................................. 6-7
Add-On Electrical Equipment...........................6-109
Air Cleaner/Filter, Engine.................................6-20
Air Conditioning..............................................4-15
Airbag
Adding Equipment to Your Airbag-Equipped
Vehicle...................................................2-79
Airbag System
Airbag Off Switch........................................2-70
How Does an Airbag Restrain?......................2-67
Passenger Sensing System...........................2-73
Servicing Your Airbag-Equipped Vehicle..........2-78
What Makes an Airbag Inflate?......................2-67
What Will You See After an Airbag Inflates?....2-68
When Should an Airbag Inflate?....................2-65
Where Are the Airbags?...............................2-63
Airbags
Off Light.....................................................4-24
Passenger Status Indicator...........................4-25
Readiness Light..........................................4-23
System Check.............................................2-60
All-Wheel Drive...............................................6-49
All-Wheel-Drive (AWD) System........................... 5-8Antenna
Fixed Mast.................................................4-78
Antilock Brake System (ABS)............................. 5-4
Warning Light.............................................4-28
Appearance Care
Aluminum Wheels......................................6-107
Care of Safety Belts...................................6-104
Chemical Paint Spotting..............................6-108
Cleaning Exterior Lamps/Lenses..................6-105
Fabric/Carpet............................................6-103
Finish Care...............................................6-106
Finish Damage..........................................6-108
Instrument Panel, Vinyl, and Other Plastic
Surfaces...............................................
6-104
Interior Cleaning........................................6-102
Sheet Metal Damage..................................6-107
Tires........................................................6-107
Underbody Maintenance.............................6-108
Washing Your Vehicle.................................6-105
Weatherstrips............................................6-105
Windshield and Wiper Blades......................6-106
Ashtray.........................................................4-15
Assistance Program, Roadside........................... 8-8
Audio System.................................................4-59
Audio Steering Wheel Controls......................4-77
Radio Reception..........................................4-78
Setting the Clock.........................................4-60
Theft-Deterrent Feature................................4-77
1

Dome Lamps .................................................4-12
Door
60/40 Swing-Out Side Door...........................3-13
Automatic Door Lock....................................3-11
Automatic Door Unlock.................................3-11
Cargo Door Relocking..................................3-10
Delayed Locking..........................................3-10
Locks.......................................................... 3-9
Power Locks...............................................3-10
Programmable Automatic Door Locks.............3-10
Rear Door Security Locks.............................3-11
Rear Doors.................................................3-15
Sliding Side Door........................................3-12
Drive Systems
All-Wheel Drive...........................................6-49
Driver Information Center (DIC).........................4-36
DIC Operation and Displays..........................4-37
DIC Vehicle Customization............................4-52
DIC Warnings and Messages........................4-44
Driving
At Night.....................................................5-12
Before a Long Trip......................................5-14
Defensive..................................................... 5-2
Drunk.......................................................... 5-2
Highway Hypnosis.......................................5-14
Hill and Mountain Roads..............................5-15
In Rain and on Wet Roads...........................5-13
Loss of Control...........................................5-10Driving (cont.)
Off-Road Recovery......................................5-10
Rocking Your Vehicle to Get it Out.................5-19
Winter........................................................5-16
Driving for Better Fuel Economy.......................1-18
Dual Tire Operation.........................................6-70
E
E85 Fuel......................................................... 6-8
EDR .............................................................8-18
Electrical Equipment, Add-On..........................6-109
Electrical System
Engine Compartment Fuse Block.................6-112
Floor Console Fuse Block...........................6-111
Fuses and Circuit Breakers.........................6-110
Headlamp Wiring.......................................6-110
Windshield Wiper Fuses.............................6-110
Electronic Immobilizer
PASS-Key
®III+...........................................3-20
Electronic Immobilizer Operation
PASS-Key
®III+...........................................3-20
Engine
Air Cleaner/Filter.........................................6-20
Check and Service Engine Soon Lamp...........4-30
Compartment Overview................................6-14
Coolant......................................................6-29
4

Engine (cont.)
Coolant Heater............................................3-25
Coolant Temperature Gage...........................4-29
Cooling System...........................................6-28
Drive Belt Routing.......................................7-15
Exhaust.....................................................3-40
Fan Noise..................................................6-37
Fast Idle System.........................................3-25
Oil .............................................................6-15
Overheating................................................6-35
Starting......................................................3-23
Engine Oil
Life System................................................6-18
Enhanced Technology Glass.............................3-19
Entry/Exit Lighting...........................................4-13
Event Data Recorders.....................................8-18
Extender, Safety Belt.......................................2-29
Exterior Lamps................................................. 4-9
F
Fast Idle System............................................3-25
Filter
Engine Air Cleaner......................................6-20
Finish Damage.............................................6-108
Fixed Mast Antenna........................................4-78
Flashers, Hazard Warning.................................. 4-3Flash-to-Pass................................................... 4-5
Flat Tire........................................................6-85
Flat Tire, Changing.........................................6-86
Flat Tire, Storing...........................................6-100
Fluid
Automatic Transmission........................6-21, 6-24
Power Steering...........................................6-38
Windshield Washer......................................6-39
Front Axle......................................................6-50
Fuel............................................................... 6-5
Additives...................................................... 6-7
California Fuel.............................................. 6-6
E85 (85% Ethanol)........................................ 6-8
Filling a Portable Fuel Container....................6-12
Filling the Tank...........................................6-10
Fuels in Foreign Countries.............................. 6-9
Gage .........................................................4-35
Gasoline Octane........................................... 6-6
Gasoline Specifications.................................. 6-6
Fuel Economy
Driving for Better.........................................1-18
Fuses
Engine Compartment Fuse Block.................6-112
Floor Console Fuse Block...........................6-111
Fuses and Circuit Breakers.........................6-110
Windshield Wiper.......................................6-110
5