2010 ASTON MARTIN V8 VANTAGE torque

Seating (01.10)
Body System (01.00)1-7-6 Workshop Manual Issue 4, November 2008
16. Slide 6 way height adjuster to release and remove adjuster from seat assembly (see Figure 5).
Installation
1. Install relay to seat cushion base.
2. Connect multiplugs (x3) and secure to 6 way adjuster frame.
3. Secure seat belt buckle harness (cable ties x4) to 6 way seat adjuster frame assembly.
4. Install a new bolt that attaches the seat belt buckle.
5. Position 6 way height adju ster to seat cushion frame
assembly and install screws (x4).
6. With assistance, install seat in the vehicle.
7. Position seat belt to seat frame, install and torque tighten bolt.
8. Tip seat forwards and connect multiplugs (x4).
9. Position seat onto seat rails.
10. Battery isolation switch ‘ON’.
11. Install front bolts (x2), Power seat forward and install rear bolts (x2). Torque tighten bolts (x 4).
Squab Motor Kit - Renew
Removal
1. Remove squab cover (see Workshop Manual procedure 01.10.AC Cover Assembly - Front Seat Squab - Each -
Renew). 2. Disconnect heater multiplug and remove squab foam
(see Figure 1).
3. Release top mountings of lumbar adjust frame and move to access squab motor (see Figure 2).
Figure 5
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Figure 1
Figure 2
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Seating (01.10)
Body System (01.00)1-7-8 Workshop Manual Issue 4, November 2008
4. Disconnect lumbar motor multiplug (see Figure 3).
5. Remove lumbar support fr om seat frame (screws x2)
(see Figure4).
Installation
1. Install lumbar support to seat frame (screws x2).
2. Connect lumbar motor multiplug.
3. Install seat back shell (rivets x4).
4. Connect heater multiplug and install squab foam.
5. Install squab cover (see Workshop Manual procedure 01.10.AC Cover Assembly - Front Seat Squab - Each -
Renew).
Side Airbag - Renew
Removal
1. Remove seat (see Workshop Manual procedure 01.10.AB Seat Assembly - Front - LH - Remove for
Access and Refit).
2. Remove lever cover (manoeuvre over lever).
3. Disconnect airbag multiplu g and release from bracket
(see Figure 1).
4. Remove fixing multiplug br acket, move aside (see Figure
2).
5. Remove (slide down) airbag module (bolt x1).
Installation
1. Install airbag module (bolt x1) (torque).
2. Install multiplug bracket fixing.
3. Connect airbag multiplug and secure to bracket.
4. Install lever cover (manoeuvre over lever).
5. Install seat (see Workshop Manual procedure 01.10.AB
Seat Assembly - Front - LH - Remove for Access and
Refit).
Figure 3
Figure 4
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Figure 1
Figure 2
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Seating (01.10)
Body System (01.00)
Issue 4, November 2008 Workshop Manual 1-7-9
Front Seat Buckle Assembly - Renew
Removal
1. Power seat fully forward.
2. Remove bolts (x2) securing rear of seat to seat rails.
3. Power seat fully rearwards.
4. Remove bolts (x2) securing front of seat to seat rails.
5. Battery isolation switch ‘OFF’.
6. Remove bolt securing seat belt to seat frame.
7. Tip the seat forwards and disconnect multiplugs (x4).
8. With assistance, remove seat assembly.
9. Release multiplug (x1) seat belt buckle harness to 6 way
seat adjuster frame assembly.
10. Release cable ties (x4) securing seat belt buckle harness to 6 way seat adjuster frame assembly (see Figure 1). 11. Remove bolt (x1) seat belt buckle to frame (see Figure
2).
12. Remove seat belt buckle assembly.
Installation
1. Secure harness and multiplug to 6 way seat adjuster frame assembly.
2. Install seat belt buckle.
3. With assistance, install seat in the vehicle.
4. Position seat belt to seat frame, install and torque tighten bolt.
5. Tip seat forwards and connect multiplugs (x4).
6. Position seat onto seat rails.
7. Battery isolation switch ‘ON’.
8. Install front bolts (x2), Power seat forward and install rear bolts (x2). Torque tighten bolts (x 4).
Valance Heater and Lumbar Switch
Assembly - Renew
Removal
1. Power seat fully forward.
2. Remove bolts (x2) securing rear of seat to seat rails.
3. Power seat fully rearwards.
4. Remove bolts (x2) securing front of seat to seat rails.
5. Disconnect vehicle battery.
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Figure 2
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Seating (01.10)
Body System (01.00)1-7-10 Workshop Manual Issue 4, November 2008
6. Tip the seat backwards and remove screws (x3) heater and lumbar switch assembly to seat (see Figure 1).
7. Release switch assembly from seat.
8. Disconnect multiplug (x2) and remove switch assembly (see Figure 2).
Installation
1. Connect multiplugs (x2) switch assembly.
2. Install switch assembly (screws x3).
3. Position seat onto seat rails.
4. Connect vehicle battery
5. Install front bolts (x2), Power seat forward and install rear bolts (x2). Torque tighten bolts (x 4).
Seat Harness Kit - Renew
Removal
1. Remove seat 6 way height adjuster (see Workshop Manual procedure 01.10.AE 6 Way Height Adjuster -
Inc. Motors - Renew). 2. Remove release lever (see Figure 1).
3. Remove lever cover (see Figure 2).
4. Disconnect airbag multiplu
g and release from bracket
(see Figure 3).
Figure 1
Figure 2
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Figure 1
Figure 2
Figure 3
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Seating (01.10)
Body System (01.00)
Issue 4, November 2008 Workshop Manual 1-7-13
11. Secure cover to bottom of seat back shell.
12. Secure cover to seat back shell (studs and velcro).
13. Install airbag module (bolt x1) (torque).
14. Install multiplug bracket fixing.
15. Connect airbag multiplu g and secure to bracket.
16. Install lever cover.
17. Install release lever.
18. Install seat 6 way height adjuster (see Workshop Manual procedure 01.10.AE 6 Way Height Adjuster - Inc.
Motors - Renew).
RH/LH Seat Switchpack Assembly -
Renew
Removal
1. Remove instrument panel bezel assembly (see Workshop Manual procedure 01.12.AV Bezel Assembly
- Instrument Panel - Remove for Access and Refit).
2. Remove console panel assembly (see Workshop Manual procedure 01.12.DB Panel Assembly Console - Renew).
3. Remove instrument cluster hood (6 clips)
4. Remove passenger upper ou ter panel assembly (see
Workshop Manual procedure 01.12.AE Panel Assembly
- IP - Upper - Passenger - Renew).
5. Remove passenger panel assembly (4 clips and 4 screws)
6. Remove driver's upper inner panel assembly (5 clips)
7. Remove driver's upper outer panel assembly (4 clips)
8. Remove driver's panel assembly (4 clips and 3 screws)
9. Remove receiver and audio media system panel screws (x4), disconnect multiplugs (x12).
10. Pull back carpet and disconnect seat adjust switch multiplugs (x6), release harness clip (x2)
11. Remove instrument centre panel assembly
12. Remove seat adjust switch (screws x4) (see Figure 1).
Installation
1. Install seat adjust switch.
2. Install instrument centre panel assembly
3. Connect seat adjust switch multiplugs (x6), install
harness clip (x2) and carpet.
4. Install receiver and audio media systems panel (12 multiplugs and 4 screws)
5. Install driver's panel asse mbly (4 clips and 3 screws)
6. Install driver's upper oute r panel assembly (4 clips)
7. Install driver's upper inne r panel assembly (5 clips)
8. Install passenger's panel assembly (4 clips and 4 screws)
9. Install passenger's upper outer panel assembly (see
Workshop Manual procedure 01.12.AE Panel Assembly
- IP - Upper - Passenger - Renew).
10. Install instrument cluster hood (6 clips)
11. Install console panel assemb ly (see Workshop Manual
procedure 01.12.DB Panel Assembly Console - Renew).
12. Install instrument panel be zel assembly (see Workshop
Manual procedure 01.12.AV Bezel Assembly -
Instrument Panel - Remove for Access and Refit).
Lumbar Pump for the Front Seat (From
08MY) - Remove and Install
Remove
1. Remove the applicable front seat (Refer to ’RH/LH Front Seat - Remove and Install’, page 1-7-1).
2. Remove the cover for the squab from the seat (Refer to ’Front Seat Squab Cover Assembly (Each, from 08MY) -
Remove and Install’, page 1-7-3).
3. Move the lumbar inlay to give access.
4. Remove the tape that attaches the air hoses for the bladder into the lumbar inlay.
5. Move the air pump out of the lumbar inlay.
6. Disconnect the air hoses from the pump.
7. Disconnect the electrical connector for the pump.
8. Remove the pump assembly.
Install
1. Connect the the air hose to the pump.
2. Put the air valve in position into the inlay.
3. Connect the electrical connector for the pump.
4. Put the pump into the correct position in the lumbar inlay.
5. Use applicable tape to hold the hoses into the lumbar inlay.
6. Put the lumbar inlay into the correct position.
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Glass, Frame and Mechanism (01.11)
Body System (01.00)
May 2007 Workshop Manual 1-8-1
Body System (01.00)
Glass, Frame and Mechanism (01.11)
Description
Power to the door window regulator motor is available when
the ignition switch is at position ‘0’ and is supplied, through
a thermal cut-out, to the left and right window switches. The
switches are double pole earth so that the current through a
window regulator motor may be switched in either direction
to raise or lower the glass.
Frameless doors
To avoid damaging the body seals during door opening, the
door glass must be lowered before the door can be opened.
This function is controlled by the door modules.
The door module senses the rotation of the latch claw as the
door opens, the door module then drives the door window
regulator motor briefly to lower the door glass until it clears
the glass seals. After closing a door, the window regulator
motor operates to raise the door glass to seat against the
body seals.
Specifications
Maintenance
Glass Regulator - Renew
Removal
1. Remove door trimboard assembly (see Workshop Manual procedure 01.05.CB Trimboard Assembly -
Door - Remove for Access and Refit).
2. Remove screws (x4) securi ng switchpack to trimboard
assembly, remove switchpack.
3. Connect switchpack to door cable harness multiplug (x1).
4. With power on raise/lower gl ass to access glass clamping
bolts (x2).
5. Battery isolation switch ‘OFF’. 6. Mark the glass around the rear clamp.
7. Remove clamping bolts (x2)
and lift glass out of door
(see Figure 1).
8. Remove nuts (x4) securing door glass regulator mechanism (see Figure 2).
9. Disconnect multiplug from regulator motor.
WAR NI N G
PUT ON PROTECTIVE GLOVES AND EYE
PROTECTION WHEN YOU HOLD THE GLASS
COMPONENTS.
THE GLASS CAN BREAK EASILY AND CAUSE INJURY.
Torque Figures
DescriptionNm
Regulator mountings 9.0 (M6)
10-15 (M10)
Glass grip screws 5.0 - 6.0
Repair Operation Time (ROT)
WA R N I N G
PUT ON PROTECTIVE GLOVES AND EYE
PROTECTION WHEN YO U HOLD THE GLASS
COMPONENTS.
THE GLASS CAN BREAK EASILY AND CAUSE INJURY.
Figure 1
Figure 2







Glass, Frame and Mechanism (01.11)
Body System (01.00)1-8-2 Workshop Manual May 2007
10. Remove screws (x3) securing regulator motor to door frame (see Figure 3).
11. Carefully remove regula tor mechanism and regulator
motor out through the larger door frame aperture (see
Figure 4).
Installation
1. Install regulator mechanism and motor, install and torque tighten nuts (x4) and screws (x3). 2. Connect multiplug to regulator motor.
3. Fit glass into door and enga
ge the clamping brackets to
the marked position, install clamping bolts and partially
tighten.
4. Battery isolation switch ‘ON’.
5. Raise glass to fully up and adjust alignment, lower fully and check alignment, repeat until alignment is correct,
finally torque tighten clamping bolts (x2).
6. Disconnect switchpack multiplug, install switchpack on trimboard, install and tighten screws (x4).
7. Install door trimboard asse mbly (see Workshop Manual
procedure 01.05.CB Trimboard Assembly - Door -
Remove for Access and Refit).
RH/LH Door Glass - Renew
Removal
1. Remove door trimboard assembly (see Workshop
Manual procedure 01.05.CB Trimboard Assembly -
Door - Remove for Access and Refit).
2. Set glass position to access clamping bolts (x2) through apertures in door frame (see Figure 1).
Figure 3
Figure 4






WAR NI NG
PUT ON PROTECTIVE GLOVES AND EYE
PROTECTION WHEN YOU HOLD THE GLASS COMPONENTS.
THE GLASS CAN BREAK EASILY AND CAUSE INJURY.
Repair Operation Time (ROT)
ItemCode
Door Glass-Renew RH01.11.BA
Door Glass-Renew LH01.11.BC
Figure 1




Glass, Frame and Mechanism (01.11)
Body System (01.00)
May 2007 Workshop Manual 1-8-3
3. Remove clamping bolts (x2) (see Figure 2).
4. Hold glass firmly and lift out of door, place on protective material in a safe place (see Figure 3).Installation
1. Install door glass with front edge into the channel, and position in clamps, install clamping bolts (x2) and lightly
tighten.
2. With power on, raise glass fully up and adjust position, drop glass fully down and readjust, when aligned raise
to access clamping bolts and tighten bolts to
recommended torque. Repeat until aligned.
3. Install door trimboard assembly (see Workshop Manual procedure 01.05.CB Trimbo ard Assembly - Door -
Remove for Access and Refit).
4. Install door trimboard assembly (see Workshop Manual procedure 01.05.CB Trimbo ard Assembly - Door -
Remove for Access and Refit).
Door Glass - Adjust/Reset
1. Open door.
2. Remove interior door handle securing bolts (x2).
3. Remove inner handle trim and disconnect door latch inner cable and remove secu ring bolts for the outer
cable.
4. Remove access plugs (x2), door trimboard.
5. Set glass to position to access clamping bolts (x2) through apertures in the trim panel.
6. Slightly loosen clampbolts (x2), raise glass and align, lower glass and check alignment. Raise and lower until
correct alignment is achieved.
7. Position glass for access to clamp bolts and tighten bolts.
8. Reset upper glass limit.
9. Reset lower glass limit.
Installation
1. Reconnect door latch inner and outer cable, refit inner handle trim.
2. Install door handle.
3. Reset lower glass limit.
4. Install plugs (x2), door trimboard.
Front Windshield - Renew
1. Open bonnet.
Figure 2
WAR NI N G
PUT ON PROTECTIVE GLOVES AND EYE
PROTECTION WHEN YOU HOLD THE GLASS COMPONENTS.
THE GLASS CAN BREAK EASILY AND CAUSE INJURY.
Figure 3






WA R N I N G
PUT ON PROTECTIVE GLOVES AND EYE
PROTECTION WHEN YO U HOLD THE GLASS
COMPONENTS.
THE GLASS CAN BREAK EASILY AND CAUSE INJURY.
Repair Operation Time (ROT)
Repair Operation Time (ROT)