Wiring and Circuit Protection (18.01)
Electric Distribution/E lectronic Control (18.00)
18-1-38 Workshop Manual May 2007
Axle Transmission Harness-Renew-
Sportshift Only
Removal
1. Disconnect vehicle battery.
2. Raise vehicle on ramp.
3. Remove torque tube (see Workshop Manual procedure
05.01.CA Torque Tube - Re move for Access & Refit).
4. Disconnect multiplug between propshaft speed sensor and transmission harness (see Fig. 1).
5. Disconnect multiplug betwee n clutch position sensor
and transmission harness (see Fig. 2).
6. Release clips (x4) securing clutch pipe to transmission harness. 7. Release clips (x5) securing transmission harness to
torque tube.
8. Release clip securing transmission harness to clutch pipe bracket and remove harness (see Fig. 3).
Installation
1. Secure transmission harness to clutch pipe bracket using clip.
2. Secure transmission harness to torque tube using clips.
3. Secure clutch pipe to tran smission harness using clips.
4. Connect multiplug between clutch position sensor and transmission harness.
5. Connect multiplug between propshaft speed sensor and transmission harness.
6. Install torque tube (see Workshop Manual procedure 05.01.CA Torque Tube - Remove for Access & Refit).
7. Lower vehicle on ramp.
8. Connect vehicle battery.
Tailgate Harness-Renew
Removal
1. Battery isolator switch 'OFF'.
2. Remove trim - tailgate lid assembly (see Workshop Manual procedure 01.05.EF Trim - Tailgate Lid
Assembly - Renew).
3. Disconnect multiplugs (x4), behind trim panel.
4. Disconnect Lucar connectors (x2), heated rear window.
Repair Operation Time (ROT)
Warning
Always disconnect the battery earth (- ve) terminal first.
Warning
When raising the vehicle on a ‘two post’ ramp, ensure
that the rear end of the vehi cle is securely strapped to
the ramp. Failure to strap th e rear of the vehicle down
may lead to the vehicl e falling off the ramp.
Fig. 1
Fig. 2
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Fig. 3
Warning
Always connect the battery earth (+ve) terminal first.
Repair Operation Time (ROT)
ItemCode
Tailgate Harness-Renew 18.01.JC
Warning
To prevent damage to elec trical components, always
disconnect the vehicle battery when working on the
vehicle's electrical system. The earth lead (- ve) must be disconnected first and reconnected last.
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Wiring and Circuit Protection (18.01)
Electric Distribution/Electronic Control (18.00)
May 2007 Workshop Manual 18-1-39
5. Remove rear header panel assembly (see Workshop Manual procedure 01.05.BK Panel Assembly - Rear
Header - Renew).
6. Disconnect multiplugs (x2), LH and RH side tailgate harness to main harness.
7. Release harness from clips (x4) LH side.
8. Disconnect blue multiplug behind RH side of rear
header.
9. Release harness from clips (x5), RH side.
10. Disconnect lucar connectors (x4).
11. Release grommets from body and tailgate (x4).
12. Remove tailgate glass (see Workshop Manual procedure 01.11.BE Windshield - Rear - Renew).
13. Release clips (x17) secu ring harness to tailgate.
14. Manoeuvre and remove harness from tailgate.
Installation
1. Install harness in tailgate.
2. Secure harness clips (x17) in tailgate.
3. Install tailgate glass (see Workshop Manual procedure 01.11.BE Windshield - Rear - Renew).
4. Install grommets (x4), body and tailgate.
5. Connect Lucar connectors (x4).
6. Secure harness in clips (x5), RH side.
7. Connect multiplug (blue), RH side.
8. Secure harness with clips (x4), LH side.
9. Connect multiplugs (x2), tailgate harness to main harness RH and LH sides.
10. Install rear header pane l assembly (see Workshop
Manual procedure 01.05.BK Panel Assembly - Rear
Header - Renew).
11. Connect Lucar connectors (x2), heated rear window.
12. Connect multiplugs (x4), tailgate rear.
13. Install trim - tailgate lid (see Workshop Manual procedure 01.05.EF Trim - Tailgate Lid Assembly -
Renew).
14. Battery isolator switch 'ON'.
Warning
Always connect the battery ea rth (- ve) terminal last.
