Restraining Devices (01.20)
Body System (01.00)1-14-4 Workshop Manual May 2007
event that does not. The RCM governs the operation of the
whole system and performs continual system diagnostics.
Information on the severity of an impact is received from the
impact sensors.
Variations in the deployment of the front airbag modules are
dependent on the status of the front safety belt buckles.
Dual Inflation Technology
When activated, the airbags will deploy at either a normal or
reduced level of inflation, depending on crash severity.
Various sensors determine the direction and severity of an
impact. The system analyses this information then deploys
the appropriate airbags.
Impact Sensors
Side Impact - Side impact sensors are mounted to the base
of each B-pillar and within each door. In the event of a side
impact, the RCM processes the impact data sent by the side
impact sensor against stored data. The RCM will deploy the
side airbag on the side the deployment request was initiated
and the seat belt pretensioner.
Front Impact - Front impact sensors (x2) are located under
the grill opening panel.
The SRS module processes the impact data sent by the front
impact sensor against stored data, and deploys the front
airbags, and the seat belt pretensioners.
Passenger Airbag Deactivation
The passenger airbag can be deactivated using the PAD
(Passenger Airbag Deactivation) switch. Switching the
passenger airbag off allows children under the age of 12 to
be carried safely in the passenger seat. The PAD switch is
located at the passenger end of the instrument panel and is
accessible when the pa ssenger door is open.
Maintenance
Driver’s Airbag Module - Renew
Removal
1. Disconnect vehicle battery.
2. Allow a two minute power down period to de-activate
airbag system.
3. Rotate steering wheel to access and remove bolts (x2) from driver's airbag module to steering wheel (see
Figure 1).
4. Release driver's airbag mo dule, disconnect multiplugs
(x2) and remove airbag module (see Figure 2).
Installation
1. Position driver's airbag mo dule and connect multiplugs
(x2).
2. Install bolts (x2) and tighten.
3. Connect vehicle battery.
LH Front Seat Belt - Renew
Removal
1. Remove front seat (see Workshop Manual procedure 01.10.AB Seat Assembly - Front - LH - Remove for
Access and Refit).
Note
Please see the Owner’s Guid e for the full deactivation
procedure.
Warning
Unnecessary deactivation of the passenger airbag is
dangerous. The passenger will not receive the added
protection from the airbag and serious injuries or even
death could occur. With the exception of installing a child seat on the passenge r seat, do not turn the
passenger airbag deactiva tion switch to the off
position.
Warning
Never place a child in a child seat or on a booster
cushion in the passenger seat if the airbag is active.
Repair Operation Time (ROT)
Figure 1
Figure 2
Repair Operation Time (ROT)
ItemCode
Front Seat Belt-Renew LH01.20.BA
Restraining Devices (01.20)
Body System (01.00)1-14-6 Workshop Manual May 2007
5. Disconnect pre-tensioner mu ltiplug, release multiplug
from mounting bracket (see Figure 2).
6. Release harness fir tree clips (x2) from seat belt mounting bracket.
7. Release main fuse clips from seat belt mounting bracket.
8. Remove bolts (x4) securing seat belt mounting bracket to body.
9. Remove seat belt assembly.
10. Remove bolt securing seat belt stalk to seat frame, remove stalk.
Installation
1. Position seat belt stalk to seat frame, install and torque tighten bolt.
2. Install seat belt assembly, in stall and torque tighten bolts
(x4).
3. Install seat belt in upper anchor mounting plate.
4. Position seat belt upper anchor mounting plate, install and torque tighten bolts (x5).
5. Install main fuse to mounting bracket.
6. Secure harness fir tree clips (x2) in mounting bracket.
7. Connect pre-tensioner multip lug, secure multiplug in
mounting bracket.
8. Install moulding assembly - quartet trim upper - LH (see Workshop Manual procedure 01.05.CL Moulding
Assembly - Quarter Trim Upper - RH - Renew).
9. Install front seat (see Workshop Manual procedure 01.10.AA Seat Assembly - Front - RH - Remove for
Access and Refit).
Passenger Airbag - Renew
Removal
1. Disconnect vehicle battery for minimum of 2 minutes.
2. Remove airbag panel and door assembly (see Workshop Manual procedure 01.12.AJ Panel and Door Assembly -
Air Bag - Renew).
3. Remove bolts (x4) securing airbag unit.
4. Disconnect multiplugs (x2), remove airbag unit.
Installation
1. Install airbag unit, install and tighten bolts (x4), connect multiplugs (x2).
2. Install airbag panel and d oor assembly (see Workshop
Manual procedure 01.12.AJ Panel and Door Assembly -
Air Bag - Renew).
3. Connect vehicle battery.
ARS Side Impact Sensor Assembly - B
Pillar-Renew
Removal
1. Remove plate - front sill - RH (see Workshop Manual procedure 01.05.AJ Plate - Front Sill - RH - Renew).
2. Pull back sill carpet sufficient to access side impact sensor.
3. Disconnect multiplug from side impact sensor (see Figure 1).
4. Remove screws (x2) securing side impact sensor to inner
sill, remove sensor.
Installation
1. Install side impact sensor, install and tighten screws (x2).
2. Connect multiplug to side impact sensor.
3. Re-position sill carpet.
4. Install plate - front sill - RH (see Workshop Manual procedure 01.05.AJ Plate - Front Sill - RH - Renew).
Side Impact Door ARS Sensor Assembly -
Renew
Figure 2
A0120187
Repair Operation Time (ROT)
ItemCode
Passenger Airbag -Renew 01.20.CA
Repair Operation Time (ROT)
ItemCode
ARS Side Impact Sensor Assembly-B-
pillar-Renew 01.20.DB
Repair Operation Time (ROT)
ItemCode
Side Impact Door ARS Sensor Assembly-
Renew 01.20.DD
Issue 5, January 2010 Workshop Manual 11-1-1
Steering (11.00)
Contents
Steering Gear (11.01) .......................................... 11-1-2Diagnostics - Symptom Chart................................. 1-2
Specifications.......................................................... 1-4
Power Steering (11.02) ........................................ 11-2-1 Description ............................................................. 2-1
Specifications.......................................................... 2-1
Maintenance ........................................................... 2-2Power Steering System - Bleed ............................... 2-2
Procedure .............................................................. 2-2
Power Steering Pump-Renew ................................. 2-2
Power Assisted Steering (PAS) Rack -
Remove and Install................................................. 2-2
RH/LH Track Rod End-Renew .............................. 2-11
Power Steering Pump to Rack Hose Assembly
-Renew ................................................................ 2-11
Power Steering Rack to Cooler Hose-Renew ........ 2-12
Steering Column (11.04)...................................... 11-4-1 Description ............................................................. 4-1
Specifications.......................................................... 4-1
Maintenance ........................................................... 4-1Top Shroud for the Steering Column
- Remove and Install .............................................. 4-1
Bottom Shroud for the Steering Column
- Remove and Install .............................................. 4-1
Steering Column Gaiter-Renew .............................. 4-2
Upper Steering Column Assembly-Renew .............. 4-3
Top and Bottom Shrouds for the Steering Column
- Remove and Install .............................................. 4-4
Steering Column Lower Shaft Assembly-Renew ...... 4-5
Steering Column Switches (11.05)....................... 11-5-1 Maintenance ........................................................... 5-1Ignition Switch-Renew (Pre-08 MY Only) ............... 5-1
Steering Column Stalk Assembly Switch-Renew
(Pre-08 MY Only) ................................................... 5-1
Cruise Control Switch-Renew................................. 5-2
Indicator Switch for the Steering Column
- Remove and Install .............................................. 5-2
Airbag Rotary Coupler Assembly - Remove and
Install ..................................................................... 5-2
Wiper Switch for the Steering Column
- Remove and Install .............................................. 5-4
Steering Wheel (11.06) ........................................ 11-6-1 Specifications.......................................................... 6-1
Maintenance ........................................................... 6-1Steering Wheel-Renew .......................................... 6-1
Driver’s Airbag Module - Remove and Install .......... 6-1
Steering Column (11.04)
Steering (11.00)11-4-2 Workshop Manual Issue 4, November 2008
5. Remove the two screws at the left side of the front face of the column shrouds.
6. Turn the steering wheel to get access to the two screws in the front face of the shrouds at the right side.
7. Remove the two screws at the right side of the front face of the column shrouds.
8. Remove the three screws that attach the bottom shroud to the steering column.
9. On pre-08MY vehicles remove the ignition key from the igniiton switch.
10. Remove the bottom shroud.
11. If a new shroud is to be installed on pre-08MY vehicles, remove the ignition switch grommet.
Install
1. If necessary, install the ignition switch grommet on the bottom column shroud (shroud).
2. Put the shroud in position on the steering column.
3. Install the three screws that attach the shroud to the steering column.
For Pre-08MY vehicles:
4. Put the key in the ignition switch and turn it to position 1 to release the ESCL.
For 08MY vehicles or newer:
5. Put the Emotion Control Unit (ECU) into the docking station at position 2 to release the ESCL.
6. Turn the steering wheel to get access to the two screws in the front face of the shrouds at the left side.
7. Install the two screws at the left side of the front face of the column shrouds. 8. Turn the steering wheel to get access to the two screws
in the front face of the shrouds at the right side.
9. Install the two screws at the right side of the front face of the column shrouds.
10. Put the lower panel on the driver’s side of the instrument panel and engage the seven clips.
Steering Column Gaiter-Renew
Remove
1. Power driver's seat to its lowest and most rearward position.
2. Remove the top and bottom shrouds from the steering column (Refer to ’Top and Bottom Shrouds for the
Steering Column - Remove and Install’, page 11-4-4).
3. Centralise the steering whee l until the steering lock
engages.
4. Remove the ignition key.
5. Disconnect the vehicle battery.
6. Remove the steering wheel (see Workshop Manual procedure 11.06.AB Steering Wheel - Renew).
7. Attach the rotary coupling in position with masking tape.
8. Release the two clips that attach the column switch harness to the load-spread plate.
9. Pull back steering column bulkhead gaiter.
10. Remove and discard pinch bolt, upper column to intermediate shaft.
11. Remove the four Torx bolts that attach the upper column mounting.
12. Release upper column from intermediate shaft.
13. Support steering column assembly.
14. Remove gaiter from steering column.
Install
1. Install the gaiter on the steering column.
2. Put the upper steering column assembly in position and connect it to the intermediate shaft.
3. Position the upper column to the mounting, install and torque the four Torx bolts.
4. Install and torque the column pinch bolt.
5. Put the steering column gaiter in position.
6. Remove masking tape from the rotary coupler.
7. Install steering wheel (see Workshop Manual procedure 11.06.AB Steering Wheel - Renew).
Figure 1
Note: The top screw goes thro ugh the top shroud and a tab
on the bottom shroud to attach it.
Note: The top screw goes thro ugh the top shroud and a tab
on the bottom shroud to attach it.
Note: The top screw goes thro ugh the top shroud and a tab
on the bottom shroud to attach it.
Repair Operation Time (ROT)
ItemCode
Steering Column Gaiter-Renew 11.04.BB
WAR NI NG
LEAVE THE VEHICLE FOR TWO MINUTES AFTER YOU
DISCONNECT THE BATTERY ,BEFORE YOU DO WORK ON THE AIRBAG SYSTEM. IF YOU DO NOT, THE
AIRBAG SYSTEM CAN OPERATE AND CAUSE INJURY.
Steering Column Switches (11.05)
Steering (11.00)
11-5-2 Workshop Manual Issue 4, November 2008
Cruise Control Switch-Renew
Remove
1. Remove airbag module (Refer to ’Driver’s Airbag Module - Remove and Install’, page 11-6-1).
2. Remove the cruise control switch.
Install
1. Install the cruise control switch.
2. Make sure that the routing of the switch harness is correct.
3. Install the airbag module (Refer to ’Driver’s Airbag Module - Remove and Install’, page 11-6-1).
Indicator Switch for th e Steering Column
- Remove and Install
Remove
1. Remove the top shroud from the steering column (Refer to ’Top Shroud for the Steering Column - Remove and
Install’, page 11-4-1).
2. Release the clips that attach the indicator switch to its mounting.
3. Release the indicator switch from its mounting.
4. Disconnect the electrical connector for the indicator switch.
5. Remove the indicator switch.
Install
1. Connect the electrical connector to the indicator switch.
2. Install the indicator switch in the mounting.
3. Make sure that the clips that attach the switch are correctly engaged.
4. Install the top shroud to the steering column (Refer to ’Top Shroud for the Steering Column - Remove and
Install’, page 11-4-1).
Airbag Rotary Coupler Assembly -
Remove and Install
Remove
For Pre-08MY vehicles:
1. Put the key in the ignition switch and turn it to position 1 to release the Electronic Steering Column
Lock (ESCL).
For 08MY vehicles or newer:
2. Put the Emotion Control Unit (ECU) into the docking station at position 2 to release the ESCL..
3. Disconnect the vehicle battery.
4. Turn the steering wheel to get access to one of the two M6 screws that attach the airbag module (Refer to
FIgure 1).
Figure 1
5. Remove the M6 screw.
6. Turn the steering wheel to get access to the second M6 screw that attaches the airbag module.
7. Remove the second M6 screw.
Repair Operation Time (ROT)
Repair Operation Time (ROT)
Repair Operation Time (ROT)
ItemCode
Airbag Rotary Coupler Assembly -
Remove and Install 11.06.CM
WAR NI NG
LEAVE THE VEHICLE FOR TWO MINUTES AFTER YOU
DISCONNECT THE BATTERY BEFORE YOU DO WORK. IF YOU DO NOT, THE AIRBAG SYSTEM CAN OPERATE
AND CAUSE INJURY.
Steering Column Switches (11.05)
Steering (11.00)
Issue 4, November 2008 Workshop Manual 11-5-3
8. Move the airbag module to get access to the two electrical connectors (Refer to FIgure 2).
Figure 2
9. Disconnect the two electrical connector for the airbag module.
10. Remove the airbag module and keep it in an approved storage area.
11. Turn the steering to the centre position.
12. Disconnect the electrical connector for the steering
wheel harness (Refer to FIgure 3).
Figure 3
13. Remove the M10 Torx screw that attaches the steering wheel (Refer to FIgure 4).
Figure 4
14. Remove the steering wheel assembly. 15. Apply tape to hold the rotary coupler in its central
position (Refer to FIgure 5).
Figure 5
16. Remove the top and bottom steering column shrouds (Refer to ’Top and Bottom Shrouds for the Steering
Column - Remove and Install’, page 11-4-4).
17. Remove the screw that attaches the load-spread plate to the steering column (Refer to FIgure 6).
Figure 6
18. Remove the load-spread plate.
19. Release the clips that attach the column switches to the rotary coupler.
20. Remove the column switches from the rotary coupler.
Steering Column Switches (11.05)
Steering (11.00)
11-5-4 Workshop Manual Issue 4, November 2008
21. Remove the electrical conne ctor (1) from the rotary
coupler (Refer to FIgure 7).
Figure 7
22. Release the two clips that attach the rotary coupler to the steering column and remove the rotary coupler.
Install
1. Put tape on the rotary coupler to hold it in its central position.
2. Push the rotary coupler onto the steering column until the two clips engage.
3. Install the electrical connector (1) for the rotary coupler.
4. Install the column switches into the rotary coupler.
5. Connect the electrical connectors for the column switches.
6. Put the load-spread plate in position on the steering column.
7. Install the screw that attaches the load-spread plate.
8. If a rotary coupler is to be installed that is not new, remove the tape used to hold it in its central position.
9. For a new rotary coupler, remove the locking key.
10. Install the top and bottom steering column shrouds (Refer to ’Top and Bottom Shrouds for the Steering
Column - Remove and Install’, page 11-4-4).
11. Put the electrical cables from the rotary coupler through the steering wheel.
12. Align and install the steering wheel assembly.
13. Install and torque the M10 screw that attaches the steering wheel (Refer to ’Specifications’, page 11-6-1).
14. Connect the electrical connector for the steering wheel harness.
15. Connect the two electrical cables to the airbag module.
16. Put the airbag module in position. 17. Turn the steering wheel to get access to install one of the
two airbag module M6 attachment screws.
18. Install the first M6 attachment screw.
19. Turn the steering wheel to get access to install the second airbag module M6 attachment screw.
20. Install the second M6 attachment screw.
21. Connect the vehicle battery.
Wiper Switch for the Steering Column -
Remove and Install
Remove
1. Remove the top shroud from the steering column (Refer to ’Top Shroud for the Steering Column - Remove and
Install’, page 11-4-1).
2. Release the clips that attach the wiper switch to its mounting.
3. Release the wiper switch from its mounting.
4. Disconnect the electrical connector for the wiper switch.
5. Remove the wiper switch.
Install
1. Connect the electrical connector to the wiper switch.
2. Install the wiper switch in the mounting.
3. Make sure that the clips that attach the switch are correctly engaged.
4. Install the top shroud to the steering column (Refer to ’Top Shroud for the Steering Column - Remove and
Install’, page 11-4-1).
Caution
Align the steering wheel and the rack to the centre position during assembly. If you do not, the rotary
coupling can be damaged. Al so, it can be difficult to
align the steering wheel in the straight-ahead position.
Repair Operation Time (ROT)
ItemCode
Wiper Switch for th e Steering Column -
Remove and Install 11.06.EL
Steering Wheel (11.06)
Steering (11.00)
May 2007 Workshop Manual 11-6-1
Steering (11.00)
Steering Wheel (11.06)
Specifications
Maintenance
Steering Wheel-Renew
Remove
1. Remove the driver's airbag module (Refer to ’Driver’s Airbag Module - Remove an d Install’, page 11-6-1).
2. Turn the steering to the centre position.
3. Disconnect the vehicle battery.
4. Disconnect the electrical connector for the steering wheel harness.
Figure A11-06-1096
5. Remove the M10 Torx screw that attaches the steering wheel.
Figure A11-06-1095
6. Remove the steering wheel assembly.
7. Apply tape to hold the rotary coupler in its central position.
Installation
1. Put the electrical cables from the rotary coupler through
the steering wheel.
2. Align and install the steering wheel assembly.
3. Install and torque the M10 screw that attaches the steering wheel (Refer to ’S pecifications’, page 11-6-1).
4. Connect the electrical connector for the steering wheel harness.
5. Install the driver's airbag module (Refer to ’Driver’s Airbag Module - Remove and Install’, page 11-6-1).
6. Connect vehicle battery.
Driver’s Airbag Module - Remove and
Install
Remove
For Pre-08MY vehicles:
1. Put the key in the ignition switch and turn it to position 1 to release the Electronic Steering Column
Lock (ESCL).
Torque Figures
DescriptionNm.lb/ft
Steering Wheel Attachment Screw 40 29.5
Airbag Module Att achment Screws 9 6.6
Repair Operation Time (ROT)
Caution
Align the steering wheel and the rack to the centre position during assembly. If you do not, the rotary
coupling can be damaged. Also, it can be difficult to
align the steering wheel in the straight-ahead position.
Repair Operation Time (ROT)