Page 747 of 947
Special Tools - Pictorial Index
Appendix & Glossary20-1-8 Workshop Manual May 2007
501-F116 (IP Removal)
204-321-01 (Spring Compressor Adaptor Plate)
303-021-02 (Engine Support Brackets)
Part No./Description
303-1185 (Flywheel Locking Tool)
303-1186 (Crankshaft Vibration Damper Remover)
303-1187 (Oil Filter Wrench)
Part No./Description
Page 752 of 947

Torque Figures
Appendix & Glossary
May 2007 Workshop Manual 20-1-13
Mechanical Function Checks - x x Lubricate the bonnet secondary latch.
- x x Check security of the bonnet catch. Ch eck that the secondary catch moves freely
over its whole travel and returns smartly under spring pressure.
- x x Lubricate the upper portion of the door seals.
x x x Check/adjust accessory drive belt tension and renew if necessary. Every 240,000km
(150,000 miles)/15 Years Replace the accessory drive belt.
x - - Adjust handbrake cables if required. - x x Check condition of handbrake pads.
- x x Inspect service brake pads and warnin g leads for wear. Replace if 60% worn.
- x - Check wiper blade inserts and renew if necessary.
- - x Renew wiper blades.
- x x Inspect/clean out coolant radiator and A/C condenser.
x x x Check security of exhaust system mountings and heat shields. Check by-pass valve operation.
x x x Check brake hoses, pipes and unions. - - x Check power steering pipes and unions for corrosion and mechanical defects.
x x x Check cooling system hoses security and condition.
x x x Check A/C hoses security and condition.
x - x Check condition and security of steering unit joints and gaiters (column and rack).
x x - Check security and condition of suspension fixings.
x x - Check security and condition of susp ension ball joints, gaiters and bushings.
- - x Check tightness of driveshaft bolts.
- - x Check condition of underbody protection/wheel arch liners.
Every 64,000km
(40,000 miles)/4 Years Clean Throttle Butterfly
Electrical Function Checks Every 112,000km (70,000 miles) Renew spark plugs. x x x Check/record battery voltage and quiescent drain.
x x x Clean and grease battery connections if required.
x x x Check the battery disconnect/connect switches.
x - x Check and if necessary adjust headlamp alignment.
x x x Check operation of all lamps.
x x x Check operation of all warning indicators.
x x x Check audible warnings including security system.
x x x Check operation of the horns.
x x x Check operation of the windows/headlamp washers/jets.
x x x Check operation of the windscreen wipers.
x x x Check rear view mirrors for security and function.
x x x Check/operate power fold mirrors (option).
x x x Check/operate electric windows.
x x x Interrogate DTC P-codes and rectify if required
x x x Check service interval indicator. Reset.
1000mls
1500km
3 months10000mls
16000km
12 months20000mls
32000km
24 months
Page 753 of 947

Torque Figures
Appendix & Glossary20-1-14 Workshop Manual May 2007
Wheels and Tyre Checks
x x x Check for correct tyre size, type and orientation.
x x x Check and report tyre tread depth.
x x x Check tyres for uneven/excessive wear or damage.
x x x Check/adjust tyre pressures.
x x x Check torque of road wheel nuts.
x x x Check road wheel rims for inner and outer damage.
x x x Check colour coded valve collars for co rrect location (tyre pressure monitoring)
(not Japanese market)
x x x Check ‘Use by ’ date of tyre repair kit and replace if expired or expiry date is
within 12 months
Anti Corrosion Check - x x Check body panels and underbody for corrosion starting from the inside - out
(excluding stone chips).
Final Checks x x x Degrease windscreen.
x x x Check clutch functionality.
x x x Check operation/condition of all seat belts and buckles.
x x x Check that the fuel filler bowl rain drain is clear.
x x x Carry out road test.
1000mls
1500km
3 months10000mls
16000km
12 months20000mls
32000km
24 months
Page 787 of 947

Squeaks and Rattles Repair Manual
July 2010 Page 3 of 21
Contents
Contents .................................................................................................................................3
Evaluation Drives - Squeak & Rattle Feedback Guidelines ....................................................4
Squeak and Rattle Terminology .............................................................................................5
Squeaks ........................................................................................................................................................... 5
Rattles ........................................................................................................................ ..................................... 5
NVH............................................................................................................................ .................................... 6
Steering Wheel Airbag Rattle ................................................................................................... ......................... 7
Repair: ........................................................................................................................ ................................. 7
Sat-Nav Lid Rattles ............................................................................................................ .....9
Sat-Nav Tappi ng Noise .......................................................................................................... .......................... 9
Repair ......................................................................................................................... ................................. 9
Sat-Nav Chatter ................................................................................................................ ............................. 13
Repair: ........................................................................................................................ ............................... 13
Sat-Nav Rattle (Loose in the aperture) ......................................................................................... ................... 17
Repair ......................................................................................................................... ............................... 17
Door Noises .................................................................................................................... .....21
Door Trim Panel Assembly Rattle ................................................................................................ ................... 21
Repair: ........................................................................................................................ ............................... 21
Page 789 of 947

Squeaks and Rattles Repair Manual
July 2010 Page 5 of 21
Squeak and Rattle Terminology
Squeaks
CHIRP High-pitched rapidly repeating sound, like chirping birds.
CREAK Metallic squeak, like the back of a seat flexing.
GRIND Abrasive sound, like a grinding wh eel or sandpaper rubbing against wood.
GRAUNCH Metallic abrasive sound, like two cast components rubbing together.
SQUEAK High-pitched sound, like rubbing a clean window.
TICK Audible rhythmic tap – clock noise.
Rattles
BRUSH Swish sound as contact parts touch lightly.
BUZZ Low-pitched sound, similar to a bee. Usually asso ciated with vibrations. Often metallic or hard
plastic humming.
CHATTER Rapidly repeating metallic sound.
CHUCK Rapid noise that sounds like a stick against the spokes of a spinning bicycle wheel.
CLICK light sound, like a ball point pen being clicked.
CLINK Usually a high frequency sound, like a sharp hard input to ceramic or glass.
CLANK Usually a mid-frequency. A sharp, hard, metallic knock.
CLUNK Usually a low-frequency, heavy sound, like something stressed being released under pressure.
DING Ringing noise like a bell.
HUM Continuous sound of varying frequencie s, like a wire humming in the wind.
KNOCK Heavy, loud, repeating sound like a knock on a door.
OIL CANNING Metallic "in/out" noise from metal surfaces reboundi ng in response to forced input like slamming
doors/hood.
PING Similar to knock, but at higher frequency.
RATTLE A sound that suggests looseness, such as marbles rolling around in a can.
SLAP Resonance from flat surfaces (seat belt webbing or door trim panels).
TAP Light hammering sound like tapping pencil on ed ge of table. Can be rhythmic or intermittent.
THUMP/THUD Dull beat caused by two items striking together.
TIZZ Rapid low-pitched diminishing sound often a secondary loose vibration after an impact.
Page 791 of 947
Squeaks and Rattles Repair Manual
July 2010 Page 7 of 21
Steering Wheel Airbag Rattle
SRO: 01.20.CJ
Safe VINs: DBS - E01082, V8 Vantage - D13104, DB9 - A12179
Repair:
1. Put the Emotion Control Unit (ECU) into the docking station at position 2 to release the Electronic Steering
Column Lock (ESCL)
2. Disconnect the battery (refer to Workshop Manual procedure 14.01.CA).
WARNING:
WAIT FOR TWO MINUTES BEFORE YO U CONTINUE WITH THIS PROCEDURE. THIS IS TO MAKE SURE
THAT THERE IS NO POWER TO TH E AIRBAG SYSTEM. IF YOU DO NOT DO THIS, THE AIRBAG CAN
OPERATE SUDDENLY AND CAUSE INJURY
WARNING:
BE CAREFUL WHEN YOU HOLD AND MOVE THE AIRB AG UNIT. THE AIRBAG UNIT HAS AN EXPLOSIVE
CHARGE IN IT. IF YOU DO NOT HOLD THE UNIT CAREFULLY, THE CHARGE CAN OPERATE AND CAUSE
INJURY.
3. Turn the steering wheel to get access to the screws that attach the driver's airbag to the steering wheel.
Figure 1
4. Remove the screw that attaches the driver's airbag to the steering wheel.
Page 792 of 947
Squeaks and Rattles Repair Manual
Page 8 of 21 Issue 3
Figure 2
5. Install a bush (Part Number 9G43-33698-AA) onto th e airbag attachment screw (refer to Figures 3).
Figure 3
6. Install the screw and torque it to 9 Nm.
7. Turn the steering wheel to get access to the second airbag attachment screw.
8. Do steps 4 thru 6 again for the second airbag attachment screw.
9. Connect the battery (refer to Work shop Manual procedure 14.01.CA).
Page 814 of 947

Electronics Training Programme
Description
The Bluetooth Module controls the Bluetooth system on all cars. This module is a stand-alone unit,
which is not connected to any communication network on the car. The module is located on the
drivers side of the Instrument Pack (IP) ju st above the pedals (see page opposite).
The components of the system are:
1. Microphone
2. Bluetooth switches (steering wheel)
3. LED Indicator
4. Bluetooth Module
5. Amplifier (audio)
6. Switcher box (V8 Vantage only)
If a DB9 is installed with both the ‘in-car’ ph one and the Bluetooth systems and both systems are
active then the Bluetooth system will override the ‘i n-car’ phone system. An active call on the ‘in-car’
phone will be ended if a call is re ceived on the Bluetooth system or any of the Bluetooth menus are
used.
The Bluetooth module has been designed to meet the following parameters:
Parameter Units Nominal Lower Limit Upper Limit
Battery Voltage Volts N/A 10.5 16.0
Nominal Voltage Volts 13.2 12.2 14.2
Over Voltage (for 1 minute) Volts 24.0 18.0 25.0
Operating Current mA 225-300 <300uA (sleep) <1.5A
Room Temperature °C 25 15 35
Operating Temperature °C N/A -30 70
Storage Temperature °C N/A -40 85
9