Page 647 of 947

Air Conditioning (A/C) System (12.03)
Climate Control (12.00)
12-3-14 Workshop Manual May 2007
14. Recharge A/C refrigerant (see Workshop Manual
procedure 12.03.FA Refriger ant Gas - Recover/Recharge
- Renew).
15. Battery isolation switch ‘ON’.
Blower Assembly-Renew
Removal
1. Remove IP assembly (see Workshop Manual procedure 01.12.AB Facia Assembly - LHD - Remove for access
and refit).
2. Disconnect multiplugs (x2) from blower motor (see Fig. 1).
3. Release harness clip from blower motor.
4. Remove nuts (x3) securing blower motor assembly to IP.
5 . Remove bolt and nut s (x 2) s ecurin g hea ter u nit to IP (se e Fig. 2).
6. Release and remove blower motor assembly from heater unit.
Installation
1. Install blower motor assembly to heater unit. 2. Align blower motor assembly and heater unit onto studs.
3. Install and torque tighten bolt and nuts (x5) securing
heater and blower assemblies to IP.
4. Install harness clip in blower motor assembly.
5. Connect multiplugs (x2) to blower motor.
6. Install IP assembly (see Workshop Manual procedure
01.12.AB Facia Assembly - LHD - Remove for access
and refit).
Compressor to Condenser Tube
Assembly-Renew
Removal
1. Remove PAS pump (see Workshop Manual procedure 03.05.AA Pump - Power Steering - Renew).
2. Remove condenser (see Workshop Manual procedure 03.03.EC Air Con - Condenser - Renew).
3. Disconnect breather pipe qu ickfits (x2) from air cleaner
duct.
4. Remove throttle body duct for access (clips x3).
5. Disconnect sensor multip lugs (x2) (see Fig. 1).
6. Remove (bolts x2) pipe support P-clips and pipe.
7. Mark relative position of p-clips (x2), remove from pipe.
Installation
1. Install P-clips (x2) to pipe in same position as from old pipe.
2. Install pipe and (bolts x2) pipe support P-clips.
3. Connect sensor multiplugs (x2).
Repair Operation Time (ROT)
$
$
Repair Operation Time (ROT)
ItemCode
Compressor to Condenser Tube
Assembly-Renew 12.03.GA
Fig. 1
Caution
Ensure open A/C pipe ends are plugged immediately
after disconnecting refrigerat ion parts. If moist air or
foreign material enters the refrigeration cycle, cooling ability will be lowered and abnormal noise or other
faults may occur.
$
Page 650 of 947

Air Conditioning (A/C) System (12.03)
Climate Control (12.00)
May 2007 Workshop Manual 12-3-17
Symptom (7)DescriptionPossible Cause
Air from vents not cold enough. Magnetic clutch operates but A/
C system malfunctions. • Drive belt fault
• Fault in blower unit or condenser
• Fault in Receiver / Drier or expansion valve
(valve closes too much)
• Fault in refrigerant lines
• A/C compressor system fault, insufficient compressor oil
• Over filling of compressor oil, fault in expansion valve or A/C unit air mix link system
Symptom (8)Possible Cause
No cool air. Magnetic clutch does not
operate. • Fault in PCM A/C cut control system
• Fault in A/C Module
• Fault in refrigerant pressure switch
• Fault in PCM (A/C signal)
• Fault in PCM (IG1 signal)
• Fault in A/C compressor
•Fault in A/C relay
• Fault in Evaporator Temperature Sensor
Shake the wiring harness and connectors wh ile performing the inspection to discover whether poor contact points are the
cause of any intermittent malfunctions. If there is a problem, check to make sure connectors, terminals and wiring harnesses
are connected correctly and undamaged.
Symptom (9)Possible Cause
Noise while operating A/C
system. Noise from magnetic clutch, A/C
compressor, hose or refrigerant
line. • Magnetic clutch operation noise
• A/C compressor slippage noise
• Hose or refrigerant line interference noise
Page 653 of 947

Instrument Cluster (13.01)
Information, Gauge and Warning (13.00)13-1-2 Workshop Manual May 2007
Information, Gauge and Warning (13.00)
Instrument Cluster (13.01)
Description
The Driver Information module contains the necessary electronic control units and memories to control, process and
present all necessary vehicle information to the driver.
1. Information on vehicle performance is presented in visible form using the instruments and gauges. These
devices present such information as Vehicle Speed,
Engine Speed, Fuel Level and Coolant Temperature.
2. Information on vehicle status is presented by an array of warning lights.
• Red - indicate immediate danger warnings
• Amber - indicate conditions which are serious but not immediately dangerous
• Green and Blue - indicate normal actuation of items such as turn signals or fog lamps
The message centres and the shift position Sensor
display are used to present information on the distance
recorders (trip meters), current gear mode and current
gear engaged.
3. The right message centre is used to display any warning/ information message text. These text messages may be
reinforced in some cases by illumination of the
appropriate warning lamps.
The following table defines all information and warning
lamps and their significance:
) X H O
* D X J H 2 G R P H W H U 0 H V V D J H
&