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Wipers and Washer System (01.16)
Body System (01.00)
Issue 4, November, 2008 Workshop Manual 1-11-7
10. Remove reservoir retaining screws (x2).
11. Allow reservoir to drop, then disconnect filler tube (clip
x1).
12. Manoeuvre reservoir down and forward to access, disconnect level sensor multiplug.
13. Remove level sensor an d seal from reservoir.
14. Remove windscreen washer motor and seal from reservoir.
15. Remove headlamp washer motor and seal and support clip from reservoir.
Installation
1. Install headlamp Washer motor and seal and support clip to reservoir.
2. Install windscreen washer motor and seal to reservoir.
3. Install level sensor and seal to reservoir.
4. Connect level sensor multip lug and manoeuvre reservoir
into position.
5. Connect filler pipe (clip x1).
6. Install fixing screws (x3).
7. Clip windscreen washer pipe into reservoir and install to motor.
8. Clip headlamp washer pipe, connect pipe (quickfit) and
multiplug.
9. Connect windscreen washer motor multiplug.
10. Raise ramp.
11. Connect clip (x1) securi ng level sensor harness to
reservoir.
12. Connect clips (x2) securing battery harness to bottom of reservoir.
13. Remove RH wheel arch liner (see Workshop Manual procedure 01.02.GB Wheel Arch Liner - Front - RH -
Renew).
14. Fill washer reservoir.
Page 138 of 947
Wipers and Washer System (01.16)
Body System (01.00)1-11-8 Workshop Manual Issue 4,November, 2008
Page 752 of 947

Torque Figures
Appendix & Glossary
May 2007 Workshop Manual 20-1-13
Mechanical Function Checks - x x Lubricate the bonnet secondary latch.
- x x Check security of the bonnet catch. Ch eck that the secondary catch moves freely
over its whole travel and returns smartly under spring pressure.
- x x Lubricate the upper portion of the door seals.
x x x Check/adjust accessory drive belt tension and renew if necessary. Every 240,000km
(150,000 miles)/15 Years Replace the accessory drive belt.
x - - Adjust handbrake cables if required. - x x Check condition of handbrake pads.
- x x Inspect service brake pads and warnin g leads for wear. Replace if 60% worn.
- x - Check wiper blade inserts and renew if necessary.
- - x Renew wiper blades.
- x x Inspect/clean out coolant radiator and A/C condenser.
x x x Check security of exhaust system mountings and heat shields. Check by-pass valve operation.
x x x Check brake hoses, pipes and unions. - - x Check power steering pipes and unions for corrosion and mechanical defects.
x x x Check cooling system hoses security and condition.
x x x Check A/C hoses security and condition.
x - x Check condition and security of steering unit joints and gaiters (column and rack).
x x - Check security and condition of suspension fixings.
x x - Check security and condition of susp ension ball joints, gaiters and bushings.
- - x Check tightness of driveshaft bolts.
- - x Check condition of underbody protection/wheel arch liners.
Every 64,000km
(40,000 miles)/4 Years Clean Throttle Butterfly
Electrical Function Checks Every 112,000km (70,000 miles) Renew spark plugs. x x x Check/record battery voltage and quiescent drain.
x x x Clean and grease battery connections if required.
x x x Check the battery disconnect/connect switches.
x - x Check and if necessary adjust headlamp alignment.
x x x Check operation of all lamps.
x x x Check operation of all warning indicators.
x x x Check audible warnings including security system.
x x x Check operation of the horns.
x x x Check operation of the windows/headlamp washers/jets.
x x x Check operation of the windscreen wipers.
x x x Check rear view mirrors for security and function.
x x x Check/operate power fold mirrors (option).
x x x Check/operate electric windows.
x x x Interrogate DTC P-codes and rectify if required
x x x Check service interval indicator. Reset.
1000mls
1500km
3 months10000mls
16000km
12 months20000mls
32000km
24 months