2010 ASTON MARTIN V8 VANTAGE drain bolt

Engine Structure (03.01)
3-1-8Workshop ManualIssue 4, November 2008
23. Install fuel feed pipe.
24. Install purge pipe P-clip.
25. Install harness bracket to engine.
26. Refit harness fir tree clips to cylinder head.
27. Refit engine breather hose.
28. Install VVT solenoid multiplug, position coil and CMP
harness (1x edge clip).
29. Install corner cross brace (torque bolts with vehicle on level ground).
30. Install coil cover.
Installation LH Side
31. Connect breather hose to manifold (quickfit).
32. Connect IAT multiplug.
33. Install injector harness to cam cover (x2).
34. Connect injector multiplugs (x4).
35. Install pipe support bracket (nuts x2, bolts x2).
36. Install harness support bracket (bolt x1, nut x2) release harness clips (fir tree x3).
37. Connect booster hose to manifold and support clip.
38. Connect heater hose from pipe (quick fit).
39. Install heater hose (x2) and throttle body hose (x2) from
support bracket.
40. Connect purge line to manifold and into support clip.
41. Connect breather hoses (x2) to cam cover.
42. Feed harness into inner wing area.
43. Install fusebox to bracket.
44. Install earth lead to fusebox.
45. Install battery lead to fusebox (1x nut and rubber cover).
46. Install multiplugs to fuse box.
47. Install fusebox bracket fixings.
48. Install ECM (see Workshop Manual procedure 03.13.ND Module - Power Train Control - RHD -
Renew).
49. Install coil cover.
50. Refill coolant (see Workshop Manual procedure 03.03.AD Coolant - Drain and Refill).
51. Install cross brace. (torque bolts with vehicle on level
ground).
Upper Intake Manifold Assembly Gasket
(LHD) - Renew
Removal
1. Depressurise fuel rail (see Workshop Manual procedure 10.01.EK Fuel System - Depressurise).
2. Coolant drain (see Workshop Manual procedure 03.03.AD Coolant - Drain and Refill). 3. Remove cross brace (bolts x4).
Removal R/H Side
4. Remove coil cover.
5. Disconnect breather hose (quick fit) move aside.
6. Release (alt/inj) harness fir tr
ee clips (x3) from cylinder
head and move aside.
7. Remove fuse box bracket fixings (bolt and nut) (allows movement).
8. Remove ECM (see Workshop Manual procedure 03.13.NC Module - Powe r Train Control - Renew).
9. Remove battery lead (x1nut and rubber cover) from fuse box (2x leads).
10. Remove multiplugs (x10) from fusebox.
11. Remove earth terminal (1x nut and rubber cover) from fusebox.
12. Remove fuse box from bracket (bolt x2).
13. Release harness fir tree clips (x3) from engine bracket.
14. Feed harness from inner wing and over engine to gain access to cam cover.
15. Remove purge pipe P-clip (bolt x1) and move pipe
aside.
16. Remove harness bracket from engine (bolts x2, nut x1).
17. Release fuel feed hose from rail (clip x1) and move aside.
18. Disconnect heater hose from pipe (quick fit).
19. Release heater hose (clips x2) and EGR vacuum line (clips x2) from bracket.
20. Release (inj/alt) harness from coolant pipe bracket (fir tree x3).
21. Disconnect EGR (x1), fuel rail pressure sensor (x1) and injector multiplugs (x4), move harness aside.
22. Remove coolant pipe bracke t (nuts x2 and bolts x2).
23. Disconnect EGR vacuum pipe from sensor and
manifold, move aside.
Removal L/H Side
24. Remove corner cross brace.
25. Remove coil cover.
26. Disconnect breather hoses from cam cover (x2) for access.
27. Disconnect purge line from manifold (quickfit) and
support clip for access.
28. Disconnect heater hose from pipe (quick fit).
29. Release heater hose (x2) and throttle body hose (x2) from support bracket.
30. Remove booster hose from manifold and support clip.
31. Remove harness support bracket (bolt x1, nut x2) release harness clips (fir tree x3).
32. Release pipe support bracket (nuts x2, bolts x2) move aside.
33. Disconnect injector multiplugs (x4).
34. Unclip injector harness from cam cover (x2).
35. Disconnect IAT multiplug.
36. Disconnect breather hose from manifold (quickfit).
Repair Operation Time (ROT)

Engine Structure (03.01)
Issue 4, November 2008Workshop Manual 3-1-9
Removal Manifold
37. Disconnect manifold heating hoses (x2).
38. Disconnect throttle body multiplug and harness clip.
39. Disconnect breather pipe qu ickfits (x2) from air cleaner
duct.
40. Disconnect air clea ner duct (clip x1).
41. Disconnect EGR vacuum hose.
42. Disconnect EGR pipe union and tie aside.
43. Remove manifold bolts (x 10) (see Figure 1).
Figure 1
44. Remove bolts (x2) bracket to manifold (rear).
45. Move manifold (2x people) forward, remove bolt for purge line P-clip, remove manifold.
46. Remove gaskets and clean mating faces.
Installation
Manifold to Vehicle
1. Install new gaskets to cylinder block (glue in place).
2. Install manifold (allowing access to install bolt for purge line P-clip).
3. Install manifold bolts (x10) (torque and tightening sequence).
4. Install bolts (x2) bracket to manifold (rear).
5. Connect EGR pipe union.
6. Connect EGR vacuum hose.
7. Connect air cleaner duct (clip x1).
8. Connect breather pipe quickf its (x2) to air cleaner duct.
9. Connect throttle body multiplug and harness clip.
10. Connect manifold heating hoses (x2).
Installation RH Side
11. Connect EGR vacuum pipe to sensor and manifold.
12. Install coolant pipe bracket (bolt x2, nut x2).
13. Connect EGR (x1), fuel rail pressure sensor (x1) and
injector multiplugs (x4).
14. Refit (inj/alt) harness to coolant pipe bracket (fir tree x3).
15. Connect heater hose to pipe (quick fit).
16. Refit heater hose (clipx2) and EGR vacuum lines (clips x2) to bracket.
17. Install fuel feed pipe.
18. Install purge pipe P-clip.
19. Install harness bracket to engine. 20. Feed harness into inner wing area.
21. Install fusebox to bracket.
22. Install earth lead to fusebox.
23. Install battery lead to fusebox (1x nut and rubber cover).
24. Install multiplugs to fuse box.
25. Install fusebox bracket fixings.
26. Refit harness fir tree clips to cylinder head.
27. Refit engine breather hose.
28. Install VVT solenoid multip
lug, position coil and CMP
harness (1x edge clip).
29. Install ECM (see Workshop Manual procedure 03.13.NC Module - Power Train Control - Renew).
30. Install coil cover.
Installation LH Side
31. Connect breather hose to manifold (quickfit).
32. Connect IAT multiplug.
33. Unclip injector harness from cam cover (x2).
34. Connect injector multiplugs (x4).
35. Install pipe support bracket (nuts x2, bolts x2).
36. Install harness support bracket (bolt x1, nut x2) release harness clips (fir tree x3).
37. Connect booster hose to manifold and support clip.
38. Connect heater hose from pipe (quick fit).
39. Install heater hose (x2) and throttle body hose (x2) from support bracket.
40. Connect purge line to manifold and into support clip.
41. Connect breather hoses (x2) to cam cover.
42. Install coil cover.
43. Install corner cross brace (t orque bolts with vehicle on
level ground).
44. Refill coolant (see Workshop Manual procedure 03.03.AD Coolant - Drain and Refill).
45. Install cross brace. (torque bolts with vehicle on level
ground).
Upper Intake Manifold Assembly Gasket
(RHD) - Renew
Removal
1. Depressurise fuel rail (see Workshop Manual procedure 10.01.EK Fuel System - Depressurise).
2. Coolant drain (see Workshop Manual procedure 03.03.AD Coolant - Drain and Refill).
3. Remove cross brace (bolts x4).
Removal RH Side
4. Remove coil cover.
5. Remove corner cross brace.
A030113
Note: The installation is not handed
Repair Operation Time (ROT)

Engine Structure (03.01)
Issue 4, November 2008Workshop Manual 3-1-11
23. Install VVT solenoid multiplug, position coil and CMP
harness (1x edge clip).
24. Install corner cross brace (t orque bolts with vehicle on
level ground).
25. Install coil cover.
Installation LH Side
26. Connect breather hose to manifold (quickfit).
27. Connect IAT multiplug.
28. Install injector harness to cam cover (x2).
29. Connect injector multiplugs (x4).
30. Install pipe support bracket (nuts x2, bolts x2).
31. Install harness support bracket (bolt x1, nut x2) release harness clips (fir tree x3).
32. Connect booster hose to manifold and support clip.
33. Connect heater hose from pipe (quick fit).
34. Install heater hose (x2) and throttle body hose (x2) from support bracket.
35. Connect purge line to mani fold and into support clip.
36. Connect breather hoses (x2) to cam cover.
37. Feed harness into inner wing area.
38. Install fusebox to bracket.
39. Install earth lead to fusebox.
40. Install battery lead to fusebox (1x nut and rubber cover).
41. Install multiplugs to fuse box.
42. Install fusebox bracket fixings.
43. Install ECM (see Workshop Manual procedure 03.13.ND Module - Powe r Train Control - RHD -
Renew)
44. Install coil cover.
45. Refill coolant (see Workshop Manual procedure 03.03.AD Coolant - Drain and Refill).
46. Install cross brace. (torque bolts with vehicle on level
ground).
Intake Manifold Assembly - Remove for
Access and Refit (With Engine Removed
)
Removal
1. Remove RH coil cover.
2. Disconnect breather hose (quick fit).
3. Release alternator and injector harness fir tree clips (x3) from cylinder head.
4. Remove nut and bolts (x2) securing harness bracket to
engine, remove bracket.
5. Release heater hose (clips x2) and EGR vacuum line (clips x2) from bracket.
6. Release alternator and injector harness fir tree clips (x3) from coolant pipe bracket. 7. Disconnect multiplugs from EGR valve, fuel rail pressure
sensor and injectors (x4).
8. Remove nuts (x2) and bolts (x2) securing coolant pipe
bracket, remove bracket.
9. Disconnect EGR vacuum pipe from sensor and manifold.
10. Remove LH coil cover.
11. Disconnect breather hoses (x2) from LH engine cover.
12. Disconnect purge line from manifold (quickfit) and
support clip for access.
13. Disconnect heater hose from pipe (quick fit).
14. Release heater hose (x2) and throttle body hose (x2) from support bracket.
15. Remove bolt and nuts (x2) securing harness support bracket, release harness clips (fir tree x3). Remove
bracket.
16. Remove nuts (x2) and bolts (x2) pipe support bracket.
17. Disconnect injector multiplugs (x4).
18. Release injector harness clip s (x2) from LH engine cover.
19. Disconnect IAT multiplug.
20. Disconnect breather hose from manifold (quickfit).
21. Disconnect manifold heating hoses (x2).
22. Disconnect throttle body multiplug and harness clip.
23. Disconnect EGR vacuum hose.
24. Loosen and disconnect EGR pipe union from EGR valve.
25. Remove bolts (x2) securing EGR pipe to RH exhaust
manifold, remove pi pe, discard gasket.
26. Progressively loosen and remove bolts (x 10) securing intake manifold to cylinder heads (see Figure 1).
Figure 1
27. Carefully remove intake ma nifold from cylinder heads.
28. Remove and discard gaskets (x2).
Installation
1. Clean intake manifold and mating faces on cylinder heads.
2. Install new gaskets to cyli nder block (glue in place).
3. Install intake manifold (allowing access to install bolt for purge line P-clip).
4. Install and torque tighten in take manifold bolts (x10) in
the correct sequence.
5. Clean EGR pipe and mating face on exhaust manifold.
Repair Operation Time (ROT)
A030113

Lubrication System (03.02)
Engine (03.00)
Issue 5, Janauary 2010 Workshop Manual 3-2-9
6. Fill tank with approximately amount of displaced oil and replace cap.
7. Use handbook procedure to check oil level.
Oil Cooler Tank Assembly - Renew
Removal
1. Disconnect breather pipe qu ickfits (x2) from air cleaner
duct.
2. Remove throttle body du ct for access (clips x3).
3. Remove cap.
4. Disconnect top hose from engine (clip x1) tie aside
(catch coolant).
5. Remove breather pipe from oil tank (quick fit) (refer to Figure 1).
Figure 1
6. Remove pipes (x2) fr om oil tank, tie aside.
7. Raise vehicle on ramp.
8. Remove undertray (refer to Workshop Manual procedure 01.02.NB Undertray - Front - Renew).
9. Drain oil tank. 10. Remove bottom pipe (x1) from oil tank (refer to Figure
2).
Figure 2
11. Remove bolts (x3) that attach the oil thermostat to body (allows oil hose movement).
12. Lower ramp.
13. Remove bolts (x4) that attach the tank to body and lift out.
Installation
1. Position tank to body and fit bolts (x4) (torque).
2. Install oil pipes to tank (torque).
3. Connect breather hose.
4. Connect top hose to engine (clip x1).
5. Raise vehicle on ramp.
6. Install bottom oil pipe to tank (torque).
7. Install bolts (x3) that attach the oil thermostat to body (torque).
8. Install undertray (refer to Workshop Manual procedure 01.02.NB Undertray - Front - Renew).
9. Lower vehicle.
10. Install throttle body duct.
11. Connect breather pipe quickf its (x2) to air cleaner duct.
12. Fill tank with approximately amount of displaced oil and replace cap.
13. Use handbook procedure to check oil level.
14. Top up coolant.
Thermostat - Renew
Removal
1. Drain Coolant (refer to Workshop Manual procedure 03.03.AD Coolant - Drain and Refill).
2. Release breather valve (bolt x1) and tie aside.
3. Unclip engine harness for access (x4).
4. Remove one end of engine breather hoses for access (x3).
Repair Operation Time (ROT)
A030243
Repair Operation Time (ROT)
A030244

Lubrication System (03.02)
Engine (03.00)3-2-10 Workshop Manual Issue 5, Janauary 2010
5. Remove breather valve bracket for access (nuts x2 bolt x1).
6. Remove thermostat housing from manifold (bolt x3).
7. Remove thermostat and sealing ring.
Installation
1. Install new thermostat and sealing ring .
2. Install thermostat housing (torque).
3. Install breather valve bracket.
4. Install breather hoses (x3) and clip.
5. Clip engine harness.
6. Install breather valve.
7. Refill coolant (refer to Workshop Manual procedure 03.03.AD Coolant - Drain and Refill).
Oil Cooler Tank Pipe Assembly - Renew
Removal
1. Remove oil pipe from oil tank (refer to Figure 1).
Figure 1
2. Raise vehicle on ramp.
3. Remove undertray (refer to Workshop Manual
procedure 01.02.NB Undertray - Front - Renew).
4. Remove RH air filter box (refer to Workshop Manual
procedure 03.12.DH Cleaner Assembly - Engine Air -
RH - Renew).
5. Unclip pipe (x4) from inner wing. 6. Remove pipe from oil cool
er and pull out from inner
wing (position container to catch oil) (refer to Figure 2).
Figure 2
Installation
1. Install pipe to oil cooler (torque) through inner wing .
2. Clip pipe (x4) to inner wing.
3. Install undertray (refer to Workshop Manual procedure 01.02.NB Undertray - Front - Renew).
4. Install RH air filter box (refer to Workshop Manual
procedure 03.12.DH Cleaner Assembly - Engine Air -
RH - Renew).
5. Lower vehicle on ramp.
6. Install pipe to oil tank (torque) ensure correct alignment in oil tank bracket.
7. Fill tank with approximatel y amount of displaced oil and
replace cap.
8. Use handbook procedure to check oil level.
Oil Thermostat to Tank Tube Assembly -
Renew
Removal
1. Disconnect breather pipe qu ickfits (x2) from air cleaner
duct.
2. Remove throttle body duct for access (clips x3).
Repair Operation Time (ROT)
A030241Repair Operation Time (ROT)
ItemCode
Oil Thermostat to Tank Tube Assembly
- Renew 03.02.CD
WAR NI NG
DO NOT GET USED ENGINE OIL ON YOUR SKIN. USED ENGINE OIL CAN BE HARMFUL.
A030219

Cooling System (03.03)
Engine (03.00)
Issue 5, Janauary 2010 Workshop Manual 3-3-3
13. Install and tighten pressure cap.
14. Run engine until normal operating temperature is reached.
15. Stop engine, allow to cool down.
16. Re-check coolant level, top-up as necessary.
Thermostat - Renew
Removal
1. Drain Coolant (refer to Workshop Manual procedure 03.03.AD Coolant - Drain and Refill).
2. Release breather valve (bolt x1) and tie aside.
3. Unclip engine harness for access (x4).
4. Remove one end of engine breather hoses for access (x3).
5. Remove breather valve bracket for access (nuts x2 bolt x1).
6. Remove thermostat housing from manifold (bolt x3).
7. Remove thermostat and sealing ring.
Installation
1. Install new thermostat and sealing ring .
2. Install thermostat housing (torque).
3. Install breather valve bracket.
4. Install breather hoses (x3) and clip.
5. Clip engine harness.
6. Install breather valve.
7. Refill coolant (refer to Workshop Manual procedure 03.03.AD Coolant - Drain and Refill).
Wa t e r P u m p - R e n e w
Removal
1. Drain cooling system (refer to Workshop Manual procedure 03.03.AD Coolant - Drain and Refill).
2. Disconnect breather pipe qu ickfits (x2) from air cleaner
duct.
3. Remove throttle body du ct for access. (clips x3). 4. Remove pump pulley bolts (x
3) (refer to Figure 1).
Figure 1
5. Release tensioner and slip belt from idler.
6. Remove pump pulley.
7. Remove pump (bolts x7 ) (refer to Figure 2).
Figure 2
Installation
1. Install pump (bolts x7) (torque), clean mating faces.
2. Fit pulley to pump with bolts.
3. Torque pulley bolts (bolt x3).
4. Release tensioner and slip belt on idler.
5. Install throttle body duct.
6. Connect breather pipe quickf its (x2) to air cleaner duct.
7. Refill cooling system (refer to Workshop Manual procedure 03.03.AD Coolant - Drain and Refill).
Water Pump Pulley - Renew
Removal
1. Battery isolation switch ‘OFF’.
2. Disconnect breather pipe qu ickfits (x2) from air cleaner
duct.
WA R N I N G
DO NOT REMOVE THE PRESSURE CAP WHEN THE
COOLANT IS HOT. ALLOW TIME FOR THE COOLANT /
ENGINE TO COOL. TAKE PARTICULAR CARE TO
AVOID BURNS FROM THE COOLING SYSTEM.
Repair Operation Time (ROT)
Repair Operation Time (ROT)
Repair Operation Time (ROT)
A030350
A030351

Cooling System (03.03)
Engine (03.00)
Issue 5, Janauary 2010 Workshop Manual 3-3-5
3. Put the horn assembly into the correct position.
4. Install and tighten the two bolts that attach the horn mount bracket to the body.
5. Connect the two electrical connectors to the wiring harness for the radiator fan and motor assembly.
6. Install the radiator closin g panel. (0102AA - Radiator
Closing Panel).
7. Set the battery isolation switch to on.
8. Close the boot.
Radiator and Condenser Assembly -
Renew
Removal
1. Remove cooling fan pack (refer to Workshop Manual procedure 03.03.DB Fan and Motor Assembly -
Radiator - Renew).
2. Remove grille (refer to Workshop Manual procedure 01.08.AA Grille - Radiator - Renew).
3. Drain cooling system (refer to Workshop Manual procedure 03.03.AD Coolant - Drain and Refill).
4. Recover refrigerant (refer to Workshop Manual procedure 12.03.FA Refrigerant Gas - Recover/Recharge
- Renew).
5. Remove bolts (x4), that attach the PAS fluid cooler to bonnet latch cross member. Tie fluid cooler aside.
6. Remove bolts (x6), and spacers (x2) that attach the bonnet latch cross member to body and position aside.
7. Disconnect top and bottom hose from radiator (clips
x2).
8. Remove expansion tank hose from radiator (clip x1).
9. Remove bolts (x2), that attach the condenser pipe connections. Plug pipes and block connections.
10. Remove radiator mounting rubbers (x4)
11. Remove foam seals from radiator (x3).
Installation
1. Install foam seals to radiator (x3).
2. Install rubber mounts to radiator (x4).
3. Clean pipe connections, remove plugs.
4. Install new 'O' rings to pipe connections. Connect pipes to condenser. Install and torque tighten bolts (x2).
5. Connect top and bottom hoses to radiator (clips x2).
6. Connect expansion tank hose to radiator (clip x1). 7. Install bonnet latch cross member, install spacers and
bolts (torque).
8. Position PAS fluid cooler to cross member, install and
torque tighten bolts (x4).
9. Install grill (refer to Workshop Manual procedure
01.08.AA Grille - Radiator - Renew).
10. Install cooling fan pack (refer to Workshop Manual procedure 03.03.DB Fan and Motor Assembly -
Radiator - Renew).
11. Recharge refrigerant (refer to Workshop Manual procedure 12.03.FA Refriger ant Gas - Recover/Recharge
- Renew).
12. Refill cooling system (r efer to Workshop Manual
procedure 03.03.AD Coolant - Drain and Refill).
Radiator Assembly - Renew
Removal
1. Remove cooling fan pack (refer to Workshop Manual procedure 03.03.EB Fan and Motor Assembly Radiator -
Renew
2. Remove grille (refer to Workshop Manual procedure 01.08.AA Grille - Radiator - Renew).
3. Drain coolant (refer to Workshop Manual procedure 03.03.AD Coolant - Drain and Refill).
4. Remove bolt that attaches the PAS pipe bracket to bottom cross member.
5. Remove bolts (x6), and spacers (x2) that attach the bonnet latch cross member to body and position aside.
6. Disconnect top and bottom hose from radiator (clips x2).
7. Disconnect top and bottom hose from radiator (clips x2).
8. Remove expansion tank hos e from radiator (clip x1).
9. Remove bolts (x2) that attach the radiator to condenser.
10. Unclip condenser from ra diator and remove from
vehicle (lugs x4) (support condenser).
11. Remove radiator mounting rubbers (x4)
1. Remove foam seals from radiator (x3).
Installation
1. Install foam seals to radiator (x3).
2. Install rubber mounts to radiator (x4).
3. Install radiator and clip to condenser (lugs x4).
4. Install condenser to radiator bolts x2 (torque).
5. Connect top and bottom hoses to radiator (clips x2).
6. Connect expansion tank hose to radiator (clip x1).
7. Install bonnet latch cross member, install spacers and bolts (torque).
8. Position PAS fluid cooler to cross member, install and
torque tighten bolts (x4).
Repair Operation Time (ROT)
Repair Operation Time (ROT)

Cooling System (03.03)
Engine (03.00)3-3-6 Workshop Manual Issue 5, Janauary 2010
9. Install grill (refer to Workshop Manual procedure 01.08.AA Grille - Radiator - Renew).
10. Install cooling fan pack (refer to Workshop Manual procedure 03.03.EB Fan and Motor Assembly Radiator -
Renew).
11. Raise vehicle
12. Install bottom radiator cros smember (bolts x4) (torque).
13. Install PAS pipe bracket to cross member (bolt x1).
14. Refill coolant (refer to Workshop Manual procedure 03.03.AD Coolant - Drain and Refill).
Air Conditioning Condenser - Renew
Removal
1. Recover refrigerant gas fr om A/C system (refer to
Workshop Manual procedure 12.03.FA Refrigerant Gas
- Recover/Recharge - Renew).
2. Remove grille (refer to Workshop Manual procedure 01.08.AA Grille - Radiator - Renew).
3. Remove slam panel (screws x12).
4. Remove bolts (x4), that attach the PAS fluid cooler to bonnet latch cross member. Tie fluid cooler aside.
5. Remove bolts (x6), and spacers (x2) that attach the bonnet latch cross member to body and position aside.
6. Remove bolts (x2), that attach the condenser pipe connections. Plug pipes and block connections.
7. Remove and discard O-rings (x2) from pipe connections.
8. Remove bolts (x2), that attach the condenser to radiator, remove condenser.
Installation
1. Install condenser to radiator, install and torque tighten bolts (x2).
2. Clean pipe connections, remove plugs.
3. Install new O-rings to pipe connections. Connect pipes
to condenser. Install and torque tighten bolts (x2).
4. Install bonnet latch cross member, install spacers and bolts (torque).
5. Position PAS fluid cooler to cross member, install and torque tighten bolts (x4).
6. Install slam panel.
7. Install grille (refer to Workshop Manual procedure 01.08.AA Grille - Radiator - Renew). 8. Refrigerant gas re-charge A/C system (refer to Workshop
Manual procedure 12.03.FA Refrigerant Gas - Recover/
Recharge - Renew).
Radiator Fan Modulator - Remove and
Install
Removal
1. Remove the radiator fan and motor assembly. (0303DB - Radiator Fan and Motor Assembly).
2. Disconnect the two electrical connectors from the radiator fan modulator.
3. Release the five fir tree cl ips that attach the wiring
harness for the radiator fan modulator to the fan cowl.
4. Release the two electrical connectors for the radiator fan modulator from the mount.
5. Remove the screw that attaches the radiator fan modulator to the fan cowl.
6. Remove the radiator fan modulator.
Install
1. Install the radiator fan modulator.
2. Install and tighten the screw that attaches the radiator fan modulator to the fan cowl.
3. Attach the two electrical connectors for the radiator fan modulator to the mount.
4. Install the five fir tree clips that attach the wiring harness for the radiator fan modulator to the fan cowl.
5. Connect the two electrical connectors to the radiator fan modulator.
6. Install the radiator fan and motor assembly. (03.03.DB - Radiator Fan and Motor Assembly).
Expansion Tank Assembly - Renew
Remove
1. Using a syringe, remove coolant from expansion tank.
2. Remove bolts (x4), remove LH corner cross brace.
3. Release clips, disconnect coolant hoses (x3) from expansion tank.
4. Remove upper bolt and side nut that attaches the expansion tank.
Repair Operation Time (ROT)
Repair Operation Time (ROT)
ItemCode
Radiator Fan Modulator - Remove and
Install 03.03.EC
Repair Operation Time (ROT)
ItemCode
Expansion Tank Assembly - Renew 03.03.FB
WAR NI NG
DO NOT REMOVE THE PRESSURE CAP WHEN THE
COOLANT IS HOT. ALLOW TIME FOR THE COOLANT /
ENGINE TO COOL. TAKE PARTICULAR CARE TO AVOID BURNS FROM THE COOLING SYSTEM.