Restraining Devices (01.20)
Body System (01.00)1-14-6 Workshop Manual May 2007
5. Disconnect pre-tensioner mu ltiplug, release multiplug
from mounting bracket (see Figure 2).
6. Release harness fir tree clips (x2) from seat belt mounting bracket.
7. Release main fuse clips from seat belt mounting bracket.
8. Remove bolts (x4) securing seat belt mounting bracket to body.
9. Remove seat belt assembly.
10. Remove bolt securing seat belt stalk to seat frame, remove stalk.
Installation
1. Position seat belt stalk to seat frame, install and torque tighten bolt.
2. Install seat belt assembly, in stall and torque tighten bolts
(x4).
3. Install seat belt in upper anchor mounting plate.
4. Position seat belt upper anchor mounting plate, install and torque tighten bolts (x5).
5. Install main fuse to mounting bracket.
6. Secure harness fir tree clips (x2) in mounting bracket.
7. Connect pre-tensioner multip lug, secure multiplug in
mounting bracket.
8. Install moulding assembly - quartet trim upper - LH (see Workshop Manual procedure 01.05.CL Moulding
Assembly - Quarter Trim Upper - RH - Renew).
9. Install front seat (see Workshop Manual procedure 01.10.AA Seat Assembly - Front - RH - Remove for
Access and Refit).
Passenger Airbag - Renew
Removal
1. Disconnect vehicle battery for minimum of 2 minutes.
2. Remove airbag panel and door assembly (see Workshop Manual procedure 01.12.AJ Panel and Door Assembly -
Air Bag - Renew).
3. Remove bolts (x4) securing airbag unit.
4. Disconnect multiplugs (x2), remove airbag unit.
Installation
1. Install airbag unit, install and tighten bolts (x4), connect multiplugs (x2).
2. Install airbag panel and d oor assembly (see Workshop
Manual procedure 01.12.AJ Panel and Door Assembly -
Air Bag - Renew).
3. Connect vehicle battery.
ARS Side Impact Sensor Assembly - B
Pillar-Renew
Removal
1. Remove plate - front sill - RH (see Workshop Manual procedure 01.05.AJ Plate - Front Sill - RH - Renew).
2. Pull back sill carpet sufficient to access side impact sensor.
3. Disconnect multiplug from side impact sensor (see Figure 1).
4. Remove screws (x2) securing side impact sensor to inner
sill, remove sensor.
Installation
1. Install side impact sensor, install and tighten screws (x2).
2. Connect multiplug to side impact sensor.
3. Re-position sill carpet.
4. Install plate - front sill - RH (see Workshop Manual procedure 01.05.AJ Plate - Front Sill - RH - Renew).
Side Impact Door ARS Sensor Assembly -
Renew
Figure 2
A0120187
Repair Operation Time (ROT)
ItemCode
Passenger Airbag -Renew 01.20.CA
Repair Operation Time (ROT)
ItemCode
ARS Side Impact Sensor Assembly-B-
pillar-Renew 01.20.DB
Repair Operation Time (ROT)
ItemCode
Side Impact Door ARS Sensor Assembly-
Renew 01.20.DD
Air Conditioning (A/C) System (12.03)
Climate Control (12.00)
12-3-2 Workshop Manual May 2007
Major Components
Compressor
• Engine mounted, driven by the accessory drive belt
• Variable displacement type
• High-pressure relief valve, to avoid system over-pressure
• ECU controlled clutch energised via a relay
Receiver drier
• Vertically mounted on the right-hand side of the engine bay
• The high-side charge port is installed to the high side entry pipe to the receiver drier
Condenser
• Multi-pass fin-over-tube type, mounted in front of the engine cooling pack and directly to the radiator
Trinary switch
Located in the compressor discharge pipe
• Provides a signal, via the A/C module, to the PCM, to disengage the compressor clutch should the refrigerant
pressure be less than 2 bar or greater than 30 bar
• Provides a hard-wired signal to the PCM, to switch the cooling fans to HIGH speed at 22 bar rising pressure and
to LOW speed at 17,5 bar falling pressure
• Provides a hard-wired signal to the PCM, to switch the radiator cooling fans to LOW speed at 12 bar rising
pressure and to switch the fans OFF at 8 bar falling
pressure
Expansion Valve
The expansion valve is located on the outside of the A/C unit
and comprises of a diaphragm, connected by a capillary
tube to a temperature sensing bulb, which regulates the
valve according to temperature variations at the evaporator
outlet pipe. This component is not serviceable.
A/C Unit
( [ S D Q V L R Q 9 D O Y H
Audio System (15.01)
Vehicle Entertainment (15.00)15-1-2 Workshop Manual May 2007
Vehicle Entertainment (15.00)
Audio System (15.01)
Maintenance
Power Amplifier-Renew
Removal
1. Battery isolation switch ‘OFF’.
2. Remove RH luggage compartment carpet (see Workshop Manual procedure 01.05.FB Carpet
Assembly - Luggage Compartment - Side - RH - Renew).
3. Remove RH rear upper pillar panel assembly (see
Workshop Manual procedure 01.05.BF Panel Assembly
- Rear Pillar - Upper - RH - Renew).
4. Remove bolt (x1) and nuts (x2) from power socket bracket to body (see Fig. 1).
5. Release power socket bracket and position aside.
6. Remove Torx screws (x6) from amplifier bracket to body (see Fig. 2).
7. Release clip securing lamp harness to amplifier bracket. 8. Disconnect harness to luggage compartment lamp and
remove lamp assembly.
9. Release power amplifier bracket from body and disconnect harness multiplugs (x3).
10. Remove amplifier and bracket assembly.
11. Disconnect multiplugs (x3) from amplifier to audio harness.
12. Remove nuts and bolts (x4) that secure power amplifier
to mounting plate and remove amplifier (see Fig. 3).
13. Collect spacers between amplifier and mounting plate (see Fig. 4).
Installation
1. Position amplifier and sp acers to mounting plate.
2. Install nuts and bolt amplifier to mounting plate.
3. Connect multiplugs (x3) from amplifier to audio harness.
4. Position amplifier and bracket assembly to body and connect multiplugs (x3).
5. Secure luggage compartment lamp harness and connect and install lamp assembly.
6. Install Torx screws (x6) from amplifier bracket to body.
7. Position power socket bracket to body and install bolt
(x1) and nuts (x2).
8. Install RH rear upper pillar panel assembly (see Workshop Manual procedure 01.05.BF Panel Assembly
- Rear Pillar - Upper - RH - Renew).
9. Install RH luggage compartment carpet (see Workshop Manual procedures 01.05.FB Carpet Assembly -
Luggage Compartment - Side - RH - Renew).
10. Battery isolation switch ‘ON’.
Repair Operation Time (ROT)
Fig. 3
Fig. 4
Audio System (15.01)
Vehicle Entertainment (15.00)
May 2007 Workshop Manual 15-1-3
Subwoofer Premium Amplifier-Renew
Removal
1. Battery isolation switch ‘OFF’.
2. Remove RH luggage compartment carpet (see Workshop Manual procedure 01.05.FB Carpet
Assembly - Luggage Compartment - Side - RH - Renew).
3. Remove RH rear upper pi llar panel assembly (see
Workshop Manual procedure 01.05.BF Panel Assembly
- Rear Pillar - Upper - RH - Renew).
4. Remove bolt (x1) and nuts (x2) from power socket bracket to body (see Fig. 1).
5. Release power socket bracket and position aside.
6. Remove Torx screws (x6) from amplifier bracket to body (see Fig. 2).
7. Release clip that secures lamp harness to amplifier bracket.
8. Disconnect harness to luggage compartment lamp and remove lamp assembly. 9. Release power amplifier bracket from body and
disconnect harness multiplugs (x3).
10. Remove amplifier and bracket assembly.
11. Disconnect multiplugs (x3) from amplifier to audio
harness.
12. Remove bolts (x4) that secure subwoofer amplifier to mounting plate and remove amplifier (see Fig. 3).
Installation
1. Install amplifier to mounting plate.
2. Connect multiplugs (x3) from amplifier to audio harness.
3. Position amplifier and brack et assembly to body and
connect multiplugs (x3).
4. Secure luggage compartment lamp harness and connect and install lamp assembly.
5. Install Torx screws (x6) from amplifier bracket to body.
6. Position power socket bracket to body and install bolt (x1) and nuts (x2).
7. Install RH rear upper pillar panel assembly (see
Workshop Manual procedure 01.05.BF Panel Assembly
- Rear Pillar - Upper - RH - Renew).
8. Install RH luggage compar tment carpet (see Workshop
Manual procedure 01.05.FB Carpet Assembly - Luggage
Compartment - Side - RH - Renew).
9. Battery isolation switch ‘ON’.
Centre Stack Assembly-Remove for
Access/Refit
Removal
1. Remove panel assembly - console (see Workshop Manual procedure 01.12.DB Panel Assembly Console -
Renew).
2. Remove bezel assembly instrument panel (see
Workshop Manual procedure 01.12.AV Bezel Assembly
- Instrument Panel - Renew).
Repair Operation Time (ROT)
Fig. 3
Repair Operation Time (ROT)
Audio System (15.01)
Vehicle Entertainment (15.00)15-1-6 Workshop Manual May 2007
3. Remove bolts (x2) from GPS tuner to bracket (see Fig.
2).
4. Disconnect harness connections and remove GPS tuner.
Installation
1. Position GPS tuner to bracket and install bolts (x2).
2. Connect harness multiplugs.
3. Position base plate and secure with bolts (x4).
4. Install RH rear wheel arch liner (see Workshop Manual procedure 01.02.HB Wheel Arch Liner - Rear - RH -
Renew).
Multi Media Module-Renew
Removal
1. Disconnect vehicle battery.
2. Remove LH rear pillar upper panel assembly (see
Workshop Manual procedure 01.05.BG Panel Assembly
- Rear Pillar - Upper - LH - Renew).
3. Release boot carpet LH side rear (see Workshop Manual
procedure 01.05.FM Carpet Assembly - Side Front - LH
- Renew).
4. Disconnect multiplug (x1) tailgate switch.
5. Release tailgate switch harness from stud.
6. Remove bolts (x3) securing multi media module to body.
7. Remove module and disconnect multiplugs (x3).
8. Remove screws (x4) bracket to multi media module.
Installation
1. Install bracket to module.
2. Secure harness and connect multiplug (x1) boot switch.
3. Connect multiplugs (x3) module.
4. Install module.
5. Install LH rear pillar upper panel assembly (see Workshop Manual procedure 01.05.BG Panel Assembly
- Rear Pillar - Upper - LH - Renew). 6. Install boot carpet (see Workshop Manual procedure
01.05.FM Carpet Assembly - Side Front - LH - Renew).
7. Connect vehicle battery.
Fig. 2
Repair Operation Time (ROT)
Active Anti-Theft System (19.01)
Electronic Features (19.00)
Issue 5, Jan
ua
ry 2010 Workshop Manual 19-1-5
Key Programming
All vehicle keys are required to perform key programming.
Using AMDS.
1. Insert the first key to the ignition.
2. Select ‘Set up and Configuration’ on AMDS.
3. Select either: •Key Learn
•Key Delete
4. Follow the on screen instructions. You will be prompted to program successiv e keys as required.
Count Keys
Using AMDS.
Select Count keys to check how many keys are programmed
into the vehicle security.
Maintenance
Tracker-Renew
Removal
1. Remove IP assembly (see Workshop Manual procedure
01.12.AB Instrument Panel - Facia Assembly - Remove
for Access and Refit).
2. Disconnect multiplugs (x2) from tracker horizon and
GPS antenna assembly.
3. Remove nuts (x2) securing tracker assembly to mounting bracket.
4. Release GPS antenna from bracket, remove tracker assembly.
5. Remove screws (x2) securing tracker horizon to bracket.
Intallation
1. Position tracker horizon to bracket, install and tighten screws (x2).
2. Install tracker horizon assenb ly, install and tighten nuts
(x2).
3. Install tracker GPS antenna in bracket.
4. Connect multiplugs (x2).
5. Install IP assembly (see Workshop Manual procedure 01.12.AB Instrument Panel - Facia Assembly - Remove
for Access and Refit).
Mass Movement Sensor-Renew
Removal
1. Remove front header console assembly (see Workshop Manual procedure 01.05.BC Console Assembly - Front
Header - Renew)
2. Remove RH front pillar upper trim panel (see Workshop Manual procedure 01.05.BD Trim - Upper Panel - Front
Pillar - RH - Renew).
3. Remove LH front pillar uppe r trim panel (see Workshop
Manual procedure 01.05.BE Trim - Upper Panel - Front
Pillar - LH - Renew).
4. Remove sun visors Allen screws (x4).
5. Remove sunvisors.
6. Remove screws (x2) front header to body.
7. Remove front header panel.
8. Remove mass movement sensor from front header.
Installation
1. Install mass movement sensor.
2. Install front header panel.
3. Position sun visors and install screws (x4).
4. Install RH front pillar uppe r trim panel (see Workshop
Manual procedure 01.05.BD Trim - Upper Panel - Front
Pillar - RH - Renew).
5. Install LH front pillar upper trim panel (see Workshop Manual procedure 01.05.BE Trim - Upper Panel - Front
Pillar - LH - Renew).
6. Install front header console assembly (see Workshop Manual procedure 01.05.BC Console Assembly - Front
Header - Renew).
Pats Tranceiver ECU (Pre-08 MY Only) -
Remove and Install
Removal
1. Remove the top and bottom shrouds for the steering column (Refer to ’Top and Bottom Shrouds for the
Steering Column - Remove and Install’, page 11-4-4).
2. Release the clips that attach the wiper switch to its mounting.
3. Release the wiper switch from its mounting.
4. Move the wiper switch away to give access.
5. Remove the self-tapping screw that attaches the PATS tranceiver ECU (ECU) to the steering column.
6. Disconnect the electrical connector for the ECU.
7. Remove the ECU.
Installation
1. Put the ECU in position on the steering column.
2. Install the self-tapping screw to attach the ECU.
3. Connect the electrical connector for the ECU.
4. Install the wiper switch in the mounting.
Note: You will need a
ccess to the Internet
Repair Operation Time (ROT)
Repair Operation Time (ROT)
Repair Operation Time (ROT)