2009 YAMAHA YZF-R6 brake light

TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Immobilizer system .........................3-1
Main switch/steering lock ................3-2
Indicator and warning lights ............3-4
Multi-function meter unit .................3-7
Anti-theft alarm (optional) .............3-13
Handlebar switches ......................3-14
Clutch lever ...................................3-15
Shift pedal .....................................3-15
Brake lever ...................................3-16
Brake pedal ..................................3-16
Fuel tank cap ................................3-17
Fuel ...............................................3-17
Fuel tank breather/overflow
hose ..........................................3-19
Catalytic converters ......................3-19
Seats ............................................3-20
Helmet holding cable ....................3-21
Adjusting the front fork ..................3-22
Adjusting the shock absorber
assembly ...................................3-24
Luggage strap holders ..................3-27
EXUP system ...............................3-27Sidestand ..................................... 3-28
Ignition circuit cut-off system ........ 3-28
FOR YOUR SAFETY –
PRE-OPERATION CHECKS............. 4-1
Pre-operation check list .................. 4-2
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT................................... 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance and
lubrication chart .......................... 6-2
Removing and installing cowlings
and panels .................................. 6-7
Checking the spark plugs ............. 6-11
Engine oil and oil filter cartridge ... 6-12
Coolant ......................................... 6-15
Air filter element ........................... 6-18
Checking the engine idling
speed ........................................ 6-18
Checking the throttle cable free
play ........................................... 6-19Valve clearance ........................... 6-19
Tires ............................................. 6-19
Cast wheels ................................. 6-22
Adjusting the clutch lever free
play ........................................... 6-22
Adjusting the rear brake light
switch ....................................... 6-23
Checking the front and rear brake
pads .......................................... 6-23
Checking the brake fluid level ...... 6-24
Changing the brake fluid .............. 6-25
Drive chain slack .......................... 6-25
Cleaning and lubricating the
drive chain ................................ 6-27
Checking and lubricating the
cables ....................................... 6-27
Checking and lubricating the
throttle grip and cable ............... 6-28
Checking and lubricating the
brake and shift pedals .............. 6-28
Checking and lubricating the
brake and clutch levers ............ 6-29
Checking and lubricating the
sidestand .................................. 6-29
Lubricating the swingarm
pivots ........................................ 6-30
Checking the front fork ................. 6-30
Checking the steering .................. 6-31
Checking the wheel bearings ....... 6-31
Battery ......................................... 6-31
Replacing the fuses ..................... 6-33U13SE1E0.book Page 1 Monday, July 7, 2008 1:43 PM

TABLE OF CONTENTS
Replacing a headlight bulb ........... 6-34
Tail/brake light .............................. 6-35
Replacing a turn signal light
bulb ........................................... 6-35
Replacing the license plate light
bulb ........................................... 6-36
Auxiliary light ................................ 6-37
Supporting the motorcycle ............ 6-37
Front wheel ................................... 6-38
Rear wheel ................................... 6-40
Troubleshooting ............................ 6-41
Troubleshooting charts ................. 6-43
MOTORCYCLE CARE AND
STORAGE.......................................... 7-1
Matte color caution ......................... 7-1
Care ................................................ 7-1
Storage ...........................................7-4
SPECIFICATIONS ............................. 8-1
CONSUMER INFORMATION............. 9-1
Identification numbers .................... 9-1
U13SE1E0.book Page 2 Monday, July 7, 2008 1:43 PM

DESCRIPTION
2-2
2
EAU10420
Right view1. Luggage strap holder (page 3-27)
2. Helmet holder (page 3-21)
3. Fuse box 1 (page 6-33)
4. Main fuse (page 6-33)
5. Fuel injection system fuse (page 6-33)
6. Battery (page 6-31)
7. Air filter element (page 6-18)
8. Front brake fluid reservoir (page 6-24)9. Radiator cap (page 6-15)
10.Coolant reservoir (page 6-15)
11.Engine oil filler cap (page 6-12)
12.Coolant drain bolt (page 6-16)
13.Engine oil dipstick (page 6-12)
14.Brake pedal (page 3-16)
15.Rear brake light switch (page 6-23)
16.Rear brake fluid reservoir (page 6-24)
U13SE1E0.book Page 2 Monday, July 7, 2008 1:43 PM

FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-3
4
Throttle gripMake sure that operation is smooth.
Check cable free play.
If necessary, have Yamaha dealer adjust cable free play and lubricate cable and
grip housing.6-19, 6-28
Control cablesMake sure that operation is smooth.
Lubricate if necessary.6-27
Drive chainCheck chain slack.
Adjust if necessary.
Check chain condition.
Lubricate if necessary.6-25, 6-27
Wheels and tiresCheck for damage.
Check tire condition and tread depth.
Check air pressure.
Correct if necessary.6-19, 6-22
Brake and shift pedalsMake sure that operation is smooth.
Lubricate pedal pivoting points if necessary.6-28
Brake and clutch leversMake sure that operation is smooth.
Lubricate lever pivoting points if necessary.6-29
SidestandMake sure that operation is smooth.
Lubricate pivot if necessary.6-29
Chassis fastenersMake sure that all nuts, bolts and screws are properly tightened.
Tighten if necessary.—
Instruments, lights, signals
and switchesCheck operation.
Correct if necessary.—
Sidestand switch Check operation of ignition circuit cut-off system.
If system is not working correctly, have Yamaha dealer check vehicle.3-28 ITEM CHECKS PAGE
U13SE1E0.book Page 3 Monday, July 7, 2008 1:43 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-5
6
EAU18680
TIP

Air filter
This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com-
pressed air to avoid damaging it.
The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.


Hydraulic brake service
Regularly check and, if necessary, correct the brake fluid level.
29*Front and rear brake
switchesCheck operation.√√√√√√
30Moving parts and
cablesLubricate.√√√√√
31*Throttle grip hous-
ing and cableCheck operation and free play.
Adjust the throttle cable free play
if necessary.
Lubricate the throttle grip housing
and cable.√√√√√
32*Air induction sys-
temCheck the air cut-off valve, reed
valve, and hose for damage.
Replace any damaged parts if
necessary.√√√√√
33*Muffler and exhaust
pipeCheck the screw clamp(s) for
looseness.√√√√√
34*Lights, signals and
switchesCheck operation.
Adjust headlight beam.√√√√√√ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)10000 km
(6000 mi)20000 km
(12000 mi)30000 km
(18000 mi)40000 km
(24000 mi)
U13SE1E0.book Page 5 Monday, July 7, 2008 1:43 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-23
6 4. Tighten the locknut.
EAU22271
Adjusting the rear brake light
switch The rear brake light switch, which is ac-
tivated by the brake pedal, is properly
adjusted when the brake light comes
on just before braking takes effect. If
necessary, adjust the brake light switch
as follows.
Turn the rear brake light switch adjust-
ing nut while holding the rear brake light
switch in place. To make the brake light
come on earlier, turn the adjusting nut
in direction (a). To make the brake light
come on later, turn the adjusting nut in
direction (b).
EAU22390
Checking the front and rear
brake pads The front and rear brake pads must be
checked for wear at the intervals spec-
ified in the periodic maintenance and
lubrication chart.
EAU36890
Front brake pads
Each front brake pad is provided with
wear indicators, which allows you to
check the brake pad wear without hav-
ing to disassemble the brake. To check
the brake pad wear, check the position
of the wear indicators while applying
the brake. If a brake pad has worn to
1. Rear brake light switch
2. Rear brake light switch adjusting nut
1. Brake pad wear indicator
U13SE1E0.book Page 23 Monday, July 7, 2008 1:43 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-35
6 6. Install the headlight bulb cover by
turning it clockwise.
7. Have a Yamaha dealer adjust the
headlight beam if necessary.
EAU24181
Tail/brake light This model is equipped with an LED-
type tail/brake light.
If the tail/brake light does not come on,
have a Yamaha dealer check it.
EAU24204
Replacing a turn signal light
bulb 1. Remove the turn signal light lens
by removing the screw.
2. Remove the burnt-out bulb by
pushing it in and turning it counter-
clockwise.1. Screw
U13SE1E0.book Page 35 Monday, July 7, 2008 1:43 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-41
6


Make sure that there is enough
space between the brake pads be-fore installing the wheel.
2. Install the drive chain onto the rear
sprocket.
3. Install the axle nut, and then lower
the rear wheel so that it is on the
ground.
4. Adjust the drive chain slack. (See
page 6-25.)
5. Tighten the axle nut to the speci-
fied torque.6. Tighten the adjusting bolts in direc-
tion (b) to their specified torque.
7. Tighten the locknuts to their speci-
fied torque.
EAU25871
Troubleshooting Although Yamaha motorcycles receive
a thorough inspection before shipment
from the factory, trouble may occur dur-
ing operation. Any problem in the fuel,
compression, or ignition systems, for
example, can cause poor starting and
loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your motorcycle
require any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the motorcycle
properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look like
Yamaha parts, but they are often inferi-
or, have a shorter service life and can
lead to expensive repair bills.
WARNING
EWA15141
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water
1. Retainer
2. SlotTightening torque:
Axle nut:
110 Nm (11.0 m·kgf, 80 ft·lbf)
Tightening torque:
Drive chain slack adjusting bolt:
2 Nm (0.2 m·kgf, 1.4 ft·lbf)
Tightening torque:
Locknut:
16 Nm (1.6 m·kgf, 11 ft·lbf)
U13SE1E0.book Page 41 Monday, July 7, 2008 1:43 PM