Page 87 of 150

8-4
1
2
3
4
5
6
78
9
10
11
EBU21864
General maintenance and lubrication chart
NO. ITEMCHECK OR MAINTENANCE
JOBINITIAL EVERY
Whichev-
er comes
firstmonth136612
km
(mi)320
(200)1300
(800)2500
(1600)2500
(1600)5000
(3200)
hours 20 80 160 160 3201 Air filter element
Clean and replace if necessary.Every 20–40 hours (more often in wet or
dusty areas)
2
*
Clutch
Check operation and adjust if necessary.
√ √√√
3
*
Front brake
Check operation and correct if necessary.
Check fluid level and ATV for fluid leakage, and
correct if necessary.
√√√√√
Replace brake pads. Whenever worn to the limit
4
*
Rear brake
Check operation and correct if necessary.
Check fluid level and ATV for fluid leakage, and
correct if necessary.
√√√√√
Replace brake pads. Whenever worn to the limit
5
*
Brake hoses
Check for cracks or other damage, and replace if
necessary.
√√√√
Replace. Every 4 years
6
*
Parking brake
Check operation and adjust if necessary.
√√√√√
7
*
Wheels
Check runout and for damage, and replace if nec-
essary.
√ √√√
8
*
Tires
Check tread depth and for damage, and replace if
necessary.
Check air pressure and balance, and correct if
necessary.
√ √√√
9
*
Wheel hub bearings
Check for looseness or damage, and replace if
necessary.
√ √√√
Page 139 of 150
9-3
1
2
3
4
5
6
7
89
10
11
points of all levers and pedals.
5. Check and, if necessary, correct the tire air
pressure, and then block up the ATV so that
all of its wheels are off the ground. Alternative-
ly, turn the wheels a little every month in order
to prevent the tires from becoming degraded
in one spot.
6. Cover the muffler outlet with a plastic bag to
prevent moisture from entering it.
7. Remove the battery and fully charge it. Store
it in a cool, dry place and charge it once a
month. Do not store the battery in an exces-
sively cold or warm place [less than 0 °C (30
°F) or more than 30 °C (90 °F)]. For more in-
formation on storing the battery, see page
8-43.
TIP
Make any necessary repairs before storing the
ATV.
Page 142 of 150
10-3
1
2
3
4
5
6
7
8
910
11
Operation:
Left foot operation
1st:
35/14 (2.500)
2nd:
30/15 (2.000)
3rd:
31/19 (1.632)
4th:
28/21 (1.333)
5th:
23/21 (1.095)
Chassis:
Frame type:
Aluminum die-cast and steel tube frame
Caster angle:
5.0 °
Trail:
21.0 mm (0.83 in)
Front tire:
Type:
Tubeless
Size:
AT21 x 7R-10
Manufacturer/model:
DUNLOP/KT351 Radial
Rear tire:
Type:
Tubeless
Size:
AT20 x 10R-9Manufacturer/model:
DUNLOP/KT356 Radial
Loading:
Maximum loading limit:
100.0 kg (220 lb)
(Total weight of rider, cargo, accessories, and tongue)
Tire air pressure (measured on cold tires):
Recommended:
Front:
27.5 kPa (0.275 kgf/cm
2
, 4.0 psi)
Rear:
30.0 kPa (0.300 kgf/cm
2
, 4.4 psi)
Minimum:
Front:
24.5 kPa (0.245 kgf/cm
2
, 3.6 psi)
Rear:
27.0 kPa (0.270 kgf/cm
2
, 4.0 psi)
Front wheel:
Wheel type:
Panel wheel
Rim size:
10 x 5.5AT
Rear wheel:
Wheel type:
Panel wheel
Rim size:
9 x 8.5AT
Front brake:
Type:
Dual disc brake
Page 148 of 150

L
Label locations ................................................................2-1
Light switch .....................................................................4-3
M
Main switch .....................................................................4-1
Maintenance and lubrication chart ..................................8-4
Maintenance chart, emission control system ..................8-3
Model label....................................................................11-2
N
Neutral indicator light ......................................................4-2
O
Owner’s manual and tool kit............................................8-1
P
Panels, removing and installing ......................................8-8
Parking ............................................................................6-4
Parking brake free play, adjusting.................................8-34
Parking brake lever .........................................................4-7
Parking on a slope ..........................................................6-5
Part locations ..................................................................3-1
Pre-operation check list ..................................................5-1
R
Riding your ATV ..............................................................7-1
S
Safety information ...........................................................1-1
Seat...............................................................................4-10
Shifting ............................................................................6-2
Shift pedal .......................................................................4-8
Shift pedal, checking .....................................................8-41
Shock absorber assemblies, adjusting the front ...........4-11
Shock absorber assembly, adjusting the rear ...............4-16
Spark arrester, cleaning ................................................8-27Spark plug, checking.................................................... 8-13
Specifications ............................................................... 10-1
Speed limiter .................................................................. 4-5
Start switch .................................................................... 4-3
Storage .......................................................................... 9-2
Suspension, lubricating the upper and lower arm
pivots ......................................................................... 8-42
Swingarm pivots, lubricating ........................................ 8-42
T
Tail/brake light.............................................................. 8-49
Throttle cable free play, adjusting ................................ 8-28
Throttle lever ...........................................................4-4
,
5-5
Tire pressure, measuring ............................................... 5-6
Tires ............................................................................... 5-5
Tire wear limit................................................................. 5-7
Troubleshooting ........................................................... 8-50
Troubleshooting charts ................................................ 8-52
V
Valve clearance ........................................................... 8-29
Vehicle identification number ....................................... 11-1
W
Wheel hub bearings, checking ..................................... 8-42
Wheel, installing ........................................................... 8-49
Wheel, removing .......................................................... 8-49