Page 77 of 130

8-5
1
2
3
4
5
6
78
9
10
11
EBU21864
General maintenance and lubrication chart
NO. ITEMCHECK OR MAINTENANCE
JOBINITIAL EVERY
Whichev-
er comes
firstmonth136612
km
(mi)320
(200)1300
(800)2500
(1600)2500
(1600)5000
(3200)
hours 20 80 160 160 3201 Air filter element
Clean and replace if necessary.Every 20–40 hours (more often in wet or
dusty areas)
2
*
Clutch
Check operation and adjust if necessary.
√ √√√
3
*
Front brake
Check operation and correct if necessary.
Check fluid level and ATV for fluid leakage, and
correct if necessary.
√√√√√
Replace brake pads. Whenever worn to the limit
4
*
Rear brake
Check operation and correct if necessary.
Check fluid level and ATV for fluid leakage, and
correct if necessary.
√√√√√
Replace brake pads. Whenever worn to the limit
5
*
Brake hoses
Check for cracks or other damage, and replace if
necessary.
√√√√
Replace. Every 4 years
6
*
Parking brake
Check operation and adjust if necessary.
√√√√√
7
*
Wheels
Check runout and for damage, and replace if nec-
essary.
√ √√√
8
*
Tires
Check tread depth and for damage, and replace if
necessary.
Check air pressure and balance, and correct if
necessary.
√ √√√
9
*
Wheel hub bearings
Check for looseness or damage, and replace if
necessary.
√ √√√
Page 109 of 130

8-37
1
2
3
4
5
6
78
9
10
11
KEEP OUT OF REACH OF CHILDREN.
To remove the battery
1. Remove the seat. (See page 4-10.)
2. Unhook the band securing the owner’s tool kit,
and then remove the battery holding plate by
removing the bolts.
3. Disconnect the negative battery lead first,
then the positive battery lead by removing
their bolt.
4. Pull the battery out of its compartment.
To charge the battery
Have a Yamaha dealer charge the battery as soon
as possible if it seems to have discharged. Keep in
mind that the battery tends to discharge more
quickly if the ATV is equipped with optional electri-
cal accessories.
To store the battery
If the ATV will not be used for more than one
month, remove the battery, fully charge it, and
then place it in a cool, dry place.
If the battery will be stored for more than two
months, check it at least once a month and fully
charge it if necessary.
To install the battery
TIP
Be sure the battery is fully charged.
1. Place the battery in its compartment.
2. Connect the positive battery lead first, then
connect the negative battery lead by installing
their bolt.
3. Install the battery holding plate by installing
the bolts, and then hook the band to secure
the owner’s tool kit.
4. Install the seat. (See page 4-10.)
1. Low-pressure tire gauge
2. Owner’s tool kit
3. Bolt
3
2
1
Page 120 of 130

9-3
1
2
3
4
5
6
7
89
10
11
the next step.)
d. Turn the engine over several times with
the starter. (This will coat the cylinder wall
with oil.)
e. Remove the spark plug cap from the spark
plug, and then install the spark plug and
the spark plug cap.
6. Lubricate all control cables and the pivoting
points of all levers and pedals.
7. Check and, if necessary, correct the tire air
pressure, and then block up the ATV so that
all of its wheels are off the ground. Alternative-
ly, turn the wheels a little every month in order
to prevent the tires from becoming degraded
in one spot.
8. Cover the muffler outlet with a plastic bag to
prevent moisture from entering it.
9. Remove the battery and fully charge it. Store
it in a cool, dry place and charge it once a
month. Do not store the battery in an exces-
sively cold or warm place [less than 0 °C (30
°F) or more than 30 °C (90 °F)]. For more in-
formation on storing the battery, see page
8-36.
TIP
Make any necessary repairs before storing the
ATV.
Page 123 of 130
10-3
1
2
3
4
5
6
7
8
910
11
Gear ratio:
1st:
37/13 (2.846)
2nd:
33/18 (1.833)
3rd:
29/21 (1.381)
4th:
27/24 (1.125)
5th:
28/29 (0.966)
Chassis:
Frame type:
Steel tube frame
Caster angle:
6.0 °
Trail:
23.0 mm (0.91 in)
Front tire:
Type:
Tubeless
Size:
AT20 x 7-10
Manufacturer/model:
DUNLOP/KT201
Rear tire:
Type:
Tubeless
Size:
AT19 x 10-9
Manufacturer/model:
DUNLOP/KT205A
Loading:
Maximum loading limit:
100.0 kg (220 lb)
(Total weight of rider, cargo, accessories, and tongue)
Tire air pressure (measured on cold tires):
Recommended:
Front:
27.5 kPa (0.275 kgf/cm
2
, 4.0 psi)
Rear:
27.5 kPa (0.275 kgf/cm
2
, 4.0 psi)
Minimum:
Front:
24.5 kPa (0.245 kgf/cm
2
, 3.6 psi)
Rear:
24.5 kPa (0.245 kgf/cm
2
, 3.6 psi)
Front wheel:
Wheel type:
Panel wheel
Rim size:
10 x 5.5AT
Rear wheel:
Wheel type:
Panel wheel
Rim size:
9 x 8.5AT
Front brake:
Type:
Dual disc brake
Operation:
Right hand operation
Page 129 of 130

Light switch .....................................................................4-2
M
Main switch .....................................................................4-1
Maintenance and lubrication chart ..................................8-5
Maintenance chart, emission control system ..................8-3
Model label....................................................................11-2
N
Neutral indicator light ......................................................4-1
O
Owner’s manual and tool kit............................................8-1
P
Parking ............................................................................6-5
Parking brake free play, adjusting.................................8-27
Parking brake lever .........................................................4-5
Parking on a slope ..........................................................6-6
Part locations ..................................................................3-1
Pre-operation check list ..................................................5-1
R
Riding your ATV ..............................................................7-1
S
Safety information ...........................................................1-1
Seat...............................................................................4-10
Shifting ............................................................................6-3
Shift pedal .......................................................................4-6
Shift pedal, checking .....................................................8-34
Shock absorber assemblies, adjusting the front ...........4-11
Shock absorber assembly, adjusting the rear ...............4-12
Spark arrester, cleaning ................................................8-18
Spark plug, checking.......................................................8-9
Specifications ................................................................10-1
Speed limiter ...................................................................4-3Starter (choke) ............................................................. 4-10
Start switch .................................................................... 4-2
Steering shaft, lubricating ............................................ 8-36
Storage .......................................................................... 9-2
Suspension, lubricating the upper and lower arm
pivots ......................................................................... 8-35
Swingarm pivots, lubricating ........................................ 8-35
T
Tail/brake light bulb, replacing ..................................... 8-42
Throttle cable free play, adjusting ................................ 8-20
Throttle lever ...........................................................4-2
,
5-4
Tire pressure, measuring ............................................... 5-5
Tires ............................................................................... 5-4
Tire wear limit................................................................. 5-6
Troubleshooting ........................................................... 8-44
Troubleshooting chart .................................................. 8-45
V
Valve clearance ........................................................... 8-21
Vehicle identification number ....................................... 11-1
W
Wheel hub bearings, checking ..................................... 8-34
Wheel, installing ........................................................... 8-43
Wheel, removing .......................................................... 8-42