PERIODIC MAINTENANCE AND ADJUSTMENT
6-18
1
2
3
4
5
6
7
8
9
ter the brake fluid reservoir when
refilling. Water will significantly
lower the boiling point of the fluid
and may result in vapor lock.
Brake fluid may deteriorate paint-
ed surfaces or plastic parts. Al-
ways clean up spilled fluid
immediately.
As the brake pads wear, it is nor-
mal for the brake fluid level to grad-
ually go down. However, if the
brake fluid level goes down sud-
denly, have a Yamaha dealer
check the cause.
EAU22731
Changing the brake fluid
Have a Yamaha dealer change the
brake fluid at the intervals specified in
the TIP after the periodic maintenance
and lubrication chart. In addition, have
the oil seals of the master cylinders and
calipers as well as the brake hoses re-
placed at the intervals listed below or
whenever they are damaged or leak-
ing.
Oil seals: Replace every two
years.
Brake hoses: Replace every four
years.
EAU23040
Drive belt slack
The drive belt slack should be checked
and adjusted at the intervals specified
in the periodic maintenance and lubri-
cation chart.
EAU23062
To check the drive belt slack
1. Place the vehicle on the sidestand.
2. Note the current position of the
drive belt using the marks near the
drive belt check hole.
TIP
The marks near the drive belt check
hole are 5 mm (0.2 in) apart.
PERIODIC MAINTENANCE AND ADJUSTMENT
6-19
2
3
4
5
67
8
9
3. Note the position of the drive belt
with a force of 45 N (4.5 kgf, 10 lbf)
applied to the belt with a belt ten-
sion gauge as shown.
TIP
A belt tension gauge is available at a
Yamaha dealer.4. Calculate the drive belt slack by
subtracting the measurement not-
ed in step 2 from the measurement
noted in step 3.
5. If the drive belt slack is incorrect,
adjust it as follows.
EAU47091
To adjust the drive belt slack
1. Loosen the axle nut.2. Loosen the locknut on each side of
the swingarm.
3. To tighten the drive belt, turn the
adjusting nut on each side of the
swingarm in direction (a). To loos-
en the drive belt, turn the adjusting
nut on each side of the swingarm
in direction (b), and then push the
rear wheel forward.
NOTICE:
Im-
proper drive belt slack will over-
load the engine. Keep the drive
belt slack within the specified
range.
[ECA10881]
1. Drive belt
2. Marks
3. Drive belt slack
1 2
3
1. Belt tension gauge
Drive belt slack:
3.0–5.0 mm (0.12–0.20 in)
1
1. Alignment marks
2. Axle nut
3. Adjusting nut
4. Locknut
1
2
(a) (b)
43
PERIODIC MAINTENANCE AND ADJUSTMENT
6-20
1
2
3
4
5
6
7
8
9
TIP
Using the alignment marks on each
side of the swingarm, make sure that
both belt pullers are in the same posi-
tion for proper wheel alignment.
4. Tighten the locknuts and the axle
nut to their specified torques.
EAU23101
Checking and lubricating the
cables
The operation of all control cables and
the condition of the cables should be
checked before each ride, and the ca-
bles and cable ends should be lubricat-
ed if necessary. If a cable is damaged
or does not move smoothly, have a
Yamaha dealer check or replace it.
WARNING! Damage to the outer
sheath may interfere with proper ca-
ble operation and will cause the in-
ner cable to rust. Replace a
damaged cable as soon as possible
to prevent unsafe conditions.
[EWA10721]
EAU23111
Checking and lubricating the
throttle grip and cable
The operation of the throttle grip should
be checked before each ride. In addi-
tion, the cable should be lubricated at
the intervals specified in the periodic
maintenance chart.
Tightening torques:
Locknut:
15.5 Nm (1.6 m·kgf, 11 ft·lbf)
Axle nut:
150 Nm (15.0 m·kgf, 108 ft·lbf)
Recommended lubricant:
Engine oil
PERIODIC MAINTENANCE AND ADJUSTMENT
6-28
1
2
3
4
5
6
7
8
9
3. Unhook the headlight bulb holder,
and then remove the burnt-out
bulb.
4. Place a new headlight bulb into po-
sition, and then secure it with thebulb holder.
5. Install the headlight bulb cover,
and then connect the coupler.
6. Install the headlight unit by install-
ing the screws.
7. Have a Yamaha dealer adjust the
headlight beam if necessary.
EAU24133
Replacing the tail/brake light
bulb
1. Remove the tail/brake light lens by
removing the screws.
2. Remove the burnt-out bulb by
pushing it in and turning it counter-
clockwise.
1. Headlight coupler
2. Bulb cover
1. Headlight bulb holder
1
2
1
1. Screw
1
PERIODIC MAINTENANCE AND ADJUSTMENT
6-29
2
3
4
5
67
8
9
3. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the
screws.
NOTICE:
Do not over-
tighten the screws, otherwise
the lens may break.
[ECA10681]
EAU24212
Replacing a turn signal light
bulb
1. Remove the turn signal lens by re-
moving the screws.
2. Remove the burnt-out bulb by
pushing it in and turning it counter-
clockwise.3. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the
screws.
NOTICE:
Do not over-
tighten the screws, otherwise
the lens may break.
[ECA10681]
1. Tail/brake light bulb
1
1. Screw
1. Turn signal light lens
2. Turn signal light bulb
2
1
INDEX
A
Air filter element, replacing ...................... 6-11
Auxiliary light bulb, replacing ................... 6-31
B
Battery ..................................................... 6-24
Brake and clutch levers, checking and
lubricating .............................................. 6-21
Brake and shift pedals, checking and
lubricating .............................................. 6-21
Brake fluid, changing ............................... 6-18
Brake fluid level, checking ....................... 6-17
Brake lever .............................................. 3-10
Brake lever free play, adjusting ............... 6-15
Brake pedal ............................................. 3-10
C
Cables, checking and lubricating ............. 6-20
Care ........................................................... 7-1
Catalytic converter ................................... 3-12
Clutch lever................................................ 3-9
Clutch lever free play, adjusting .............. 6-14
D
Dimmer switch ........................................... 3-8
Drive belt slack ........................................ 6-18
E
Engine break-in ......................................... 5-3
Engine idling speed, checking ................. 6-11
Engine oil and oil filter cartridge ................ 6-7
Engine stop switch..................................... 3-8
Engine trouble warning light ...................... 3-4
F
Front and rear brake pads, checking ....... 6-16
Front fork, checking ................................. 6-23
Fuel.......................................................... 3-11
Fuel consumption, tips for reducing........... 5-3Fuel level warning light .............................. 3-4
Fuel tank cap ........................................... 3-10
Fuses, replacing ...................................... 6-26
H
Handlebar switches ................................... 3-7
Hazard switch ............................................ 3-8
Headlight bulb, replacing ......................... 6-27
Helmet holder .......................................... 3-14
High beam indicator light ........................... 3-3
Horn switch................................................ 3-8
I
Identification numbers ............................... 9-1
Ignition circuit cut-off system ................... 3-16
Immobilizer system.................................... 3-1
Immobilizer system indicator light ............. 3-4
Indicator and warning lights....................... 3-3
K
Key identification number .......................... 9-1
L
License plate light bulb, replacing ........... 6-30
M
Main switch/steering lock .......................... 3-2
Maintenance and lubrication, periodic ....... 6-3
Maintenance, emission control system ..... 6-2
Matte color, caution ................................... 7-1
Model label ................................................ 9-2
Multi-function meter unit ............................ 3-4
N
Neutral indicator light................................. 3-3
O
Oil level warning light ................................ 3-3
P
Panel, removing and installing .................. 6-6Parking ...................................................... 5-4
Part locations ............................................ 2-1
Pass switch ............................................... 3-8
R
Rear brake light switch, adjusting ........... 6-16
Rear suspension, lubricating................... 6-22
RESET switch ........................................... 3-9
Rider seat................................................ 3-13
S
Safety information ..................................... 1-1
SELECT switch ......................................... 3-8
Shifting ...................................................... 5-2
Shift pedal ................................................. 3-9
Shock absorber assembly, adjusting ...... 3-14
Sidestand ................................................ 3-16
Sidestand, checking and lubricating ....... 6-22
Spark plugs, checking ............................... 6-6
Specifications ............................................ 8-1
Starting the engine .................................... 5-1
Start switch ............................................... 3-8
Steering, checking .................................. 6-23
Storage ..................................................... 7-3
Supporting the motorcycle ...................... 6-31
T
Tail/brake light bulb, replacing ................ 6-28
Throttle cable free play, checking ........... 6-12
Throttle grip and cable, checking and
lubricating ............................................. 6-20
Tires ........................................................ 6-12
Tool kit ...................................................... 6-1
Troubleshooting ...................................... 6-32
Troubleshooting chart ............................. 6-33
Turn signal indicator light .......................... 3-3
Turn signal light bulb, replacing .............. 6-29