2009 YAMAHA XV1900A brake

TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Immobilizer system .........................3-1
Main switch/steering lock ................3-2
Indicator and warning lights ............3-4
Multi-function meter unit .................3-5
Anti-theft alarm (optional) .............3-10
Handlebar switches ......................3-10
Clutch lever ...................................3-12
Shift pedal .....................................3-12
Brake lever ...................................3-12
Brake pedal ..................................3-13
Fuel tank cap ................................3-13
Fuel ...............................................3-14
Fuel tank breather hose ................3-15
Catalytic converter ........................3-15
Rider seat .....................................3-16
Helmet holder ...............................3-17
Adjusting the shock absorber
assembly ...................................3-18
EXUP system ...............................3-19
Sidestand ......................................3-20
Ignition circuit cut-off system ........3-20
Auxiliary DC connector .................3-22FOR YOUR SAFETY –
PRE-OPERATION CHECKS............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT................................... 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance chart for
the emission control system ....... 6-2
General maintenance and
lubrication chart .......................... 6-3
Checking the spark plugs ............... 6-7
Engine oil and oil filter cartridge ..... 6-8
Transfer case oil ........................... 6-11
Air filter element ........................... 6-12
Checking the throttle cable free
play ........................................... 6-12
Valve clearance ............................ 6-12
Tires ............................................. 6-13
Cast wheels .................................. 6-14
Clutch lever .................................. 6-15
Adjusting the rear brake light
switch ........................................ 6-15Checking the front and rear
brake pads ................................ 6-15
Checking the brake and clutch
fluid levels ................................. 6-16
Changing the brake and clutch
fluids ......................................... 6-17
Drive belt slack ............................ 6-18
Checking and lubricating the
cables ....................................... 6-18
Checking and lubricating the
throttle grip and cable ............... 6-19
Checking and lubricating the
brake and shift pedals .............. 6-19
Checking and lubricating the
brake and clutch levers ............ 6-20
Checking and lubricating the
sidestand .................................. 6-20
Lubricating the rear suspension ... 6-21
Checking the front fork ................. 6-21
Checking the steering .................. 6-22
Checking the wheel bearings ....... 6-22
Battery ......................................... 6-22
Replacing the fuses ..................... 6-24
Replacing a headlight bulb .......... 6-25
Tail/brake light ............................. 6-27
Replacing a turn signal light
bulb ........................................... 6-27
License plate light ........................ 6-28
Replacing an auxiliary light
bulb ........................................... 6-28
Supporting the motorcycle ........... 6-29U5C4E3E0.book Page 1 Tuesday, September 16, 2008 10:25 AM

DESCRIPTION
2-1
2
EAU10410
Left view1. Headlight (page 6-25)
2. Seat lock (page 3-16)
3. Main fuse (page 6-24)
4. Battery (page 6-22)
5. Owner’s tool kit (page 6-1)
6. License plate light (page 6-28)
7. Tail/brake light (page 6-27)
8. Engine oil drain bolt B (crankcase) (page 6-8)9. Engine oil drain bolt A (crankcase) (page 6-8)
10.Engine oil filter cartridge (page 6-8)
11.Shift pedal (page 3-12)U5C4E3E0.book Page 1 Tuesday, September 16, 2008 10:25 AM

DESCRIPTION
2-2
2
EAU10420
Right view1. Helmet holder (page 3-17)
2. Fuel injection system fuse (page 6-24)
3. Rear brake fluid reservoir (page 6-16)
4. Fuse box (page 6-24)
5. Engine oil filler cap (page 6-8)
6. Fuel tank cap (page 3-13)
7. Brake pedal (page 3-13)
8. Rear brake light switch (page 6-15)9. Engine oil drain bolt (oil tank) (page 6-8)
10.Shock absorber assembly spring preload adjusting nut (page 3-18)
U5C4E3E0.book Page 2 Tuesday, September 16, 2008 10:25 AM

DESCRIPTION
2-3
2
EAU10430
Controls and instruments1. Clutch lever (page 3-12)
2. Left handlebar switches (page 3-10)
3. Clutch fluid reservoir (page 6-16)
4. Multi-function meter unit (page 3-5)
5. Main switch/steering lock (page 3-2)
6. Front brake fluid reservoir (page 6-16)
7. Right handlebar switches (page 3-10)
8. Throttle grip (page 6-12)9. Brake lever (page 3-12)U5C4E3E0.book Page 3 Tuesday, September 16, 2008 10:25 AM

INSTRUMENT AND CONTROL FUNCTIONS
3-12
3
EAU12820
Clutch lever The clutch lever is located at the left
handlebar grip. To disengage the
clutch, pull the lever toward the handle-
bar grip. To engage the clutch, release
the lever. The lever should be pulled
rapidly and released slowly for smooth
clutch operation.
The clutch lever is equipped with a
clutch switch, which is part of the igni-
tion circuit cut-off system. (See page
3-20.)
EAU12880
Shift pedal The shift pedal is located on the left
side of the engine and is used in com-
bination with the clutch lever when
shifting the gears of the 5-speed con-
stant-mesh transmission equipped on
this motorcycle.TIPUse your toes or heel to shift up andyour toes to shift down.
EAU12890
Brake lever The brake lever is located at the right
handlebar grip. To apply the front
brake, pull the lever toward the handle-
bar grip.
1. Clutch lever
1. Shift pedal
1. Brake lever
U5C4E3E0.book Page 12 Tuesday, September 16, 2008 10:25 AM

INSTRUMENT AND CONTROL FUNCTIONS
3-13
3
EAU12941
Brake pedal The brake pedal is on the right side of
the motorcycle. To apply the rear
brake, press down on the brake pedal.
EAU13121
Fuel tank cap To remove the fuel tank cap
Slide the lock cover open, insert the key
into the lock, and then turn it 1/4 turn
clockwise. The lock will be released
and the fuel tank cap can be removed.
To install the fuel tank cap
1. Insert the fuel tank cap into the
tank opening with the key inserted
in the lock and with the“” mark
facing forward.2. Turn the key counterclockwise to
the original position, remove it, and
then close the lock cover.
TIPThe fuel tank cap cannot be installed
unless the key is in the lock. In addition,
the key cannot be removed if the cap isnot properly installed and locked.
WARNING
EWA10131
Make sure that the fuel tank cap is
properly installed before riding.Leaking fuel is a fire hazard.
1. Brake pedal
1. Fuel tank cap lock cover
2.“” mark
3. Unlock.
4. Lock.
U5C4E3E0.book Page 13 Tuesday, September 16, 2008 10:25 AM

FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-1
4
EAU15596
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11151
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided inthis manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE
FuelCheck fuel level in fuel tank.
Refuel if necessary.
Check fuel line for leakage.3-14
Engine oilCheck oil level in oil tank.
If necessary, add recommended oil to specified level.
Check vehicle for oil leakage.6-8
Transfer case oilCheck vehicle for oil leakage. 6-11
Front brakeCheck operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add recommended brake fluid to specified level.
Check hydraulic system for leakage.6-15, 6-16
U5C4E3E0.book Page 1 Tuesday, September 16, 2008 10:25 AM

FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-2
4
Rear brakeCheck operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add recommended brake fluid to specified level.
Check hydraulic system for leakage.6-15, 6-16
ClutchCheck operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check fluid level in reservoir.
If necessary, add recommended fluid to specified level.
Check hydraulic system for leakage.6-15, 6-16
Throttle gripMake sure that operation is smooth.
Check cable free play.
If necessary, have Yamaha dealer adjust cable free play and lubricate cable and
grip housing.6-12, 6-19
Control cablesMake sure that operation is smooth.
Lubricate if necessary.6-18
Wheels and tiresCheck for damage.
Check tire condition and tread depth.
Check air pressure.
Correct if necessary.6-13, 6-14
Brake and shift pedalsMake sure that operation is smooth.
Lubricate pedal pivoting points if necessary.6-19
Brake and clutch leversMake sure that operation is smooth.
Lubricate lever pivoting points if necessary.6-20
SidestandMake sure that operation is smooth.
Lubricate pivot if necessary.6-20
Chassis fastenersMake sure that all nuts, bolts and screws are properly tightened.
Tighten if necessary.— ITEM CHECKS PAGE
U5C4E3E0.book Page 2 Tuesday, September 16, 2008 10:25 AM