2009 YAMAHA XMAX 125 ECU

SAFETY INFORMATION .....................1-1
Further safe-riding points .................1-5
DESCRIPTION.....................................2-1
Left view ...........................................2-1
Right view .........................................2-2
Controls and instruments .................2-3
INSTRUMENT AND CONTROL
FUNCTIONS ........................................3-1
Immobilizer system ...........................3-1
Main switch/steering lock .................3-2
Indicator and warning lights .............3-3
Turn signal indicator lights ...............3-3
High beam indicator light ................3-3
Fuel level warning light ....................3-4
Engine trouble warning light ............3-4
Immobilizer system indicator light ...3-4
Speedometer ....................................3-5
Fuel gauge ........................................3-5
Coolant temperature gauge..............3-5
Multi-function display .......................3-6
Anti-theft alarm (optional) .................3-9
Handlebar switches ..........................3-9
Dimmer switch .................................3-9
Turn signal switch ............................3-9
Horn switch .....................................3-9
Start switch ......................................3-9
Hazard switch ................................3-10
Front brake lever.............................3-10
Rear brake lever..............................3-10Fuel tank cap ..................................3-11
Fuel .................................................3-12
Catalytic converters ........................3-13
Securing bracket ............................3-14
Seat.................................................3-14
Storage compartments ...................3-15
Front storage compartment............3-16
Rear storage compartment.............3-17
Adjusting the shock absorber
assemblies...................................3-18
Sidestand ........................................3-18
Ignition circuit cut-off system .........3-19
FOR YOUR SAFETY – PRE-
OPERATION CHECKS ........................4-1
OPERATION AND IMPORTANT
RIDING POINTS ..................................5-1
Starting the engine ...........................5-1
Starting off ........................................5-2
Acceleration and deceleration ..........5-3
Braking..............................................5-3
Tips for reducing fuel consumption..5-4
Engine break-in.................................5-4
Parking ..............................................5-5
PERIODIC MAINTENANCE AND
ADJUSTMENT ....................................6-1
Owner’s tool kit .................................6-1
Periodic maintenance and
lubrication chart ............................6-2Periodic maintenance chart for the
emission control system ...............6-2
General maintenance and
lubrication chart ............................6-3
Removing and installing the
cowlings and panel .......................6-6
Checking the spark plug ..................6-8
Engine oil ..........................................6-9
Final transmission oil ......................6-12
Coolant ...........................................6-13
Air filter and V-belt case air filter
elements ......................................6-14
Adjusting the throttle cable free
play ..............................................6-15
Valve clearance ...............................6-16
Tires ................................................6-16
Cast wheels ....................................6-18
Front and rear brake lever free
play ..............................................6-19
Checking the front and rear brake
pads.............................................6-19
Checking the brake fluid level ........6-20
Changing the brake fluid ................6-21
Checking and lubricating the
cables ..........................................6-21
Checking and lubricating the throttle
grip and cable .............................6-22
Lubricating the front and rear
brake levers .................................6-22
Checking and lubricating the
centerstand and sidestand .........6-22
TABLE OF CONTENTS
1B9-F8199-E3.QXD 21/10/08 13:42 Página 6

dows and doors, carbon monoxi-
de can rapidly reach dangerous
levels.
●Do not run engine in poorly venti-
lated or partially enclosed areas
such as barns, garages, or car-
ports.
●Do not run engine outdoors whe-
re engine exhaust can be drawn
into a building through openings
such as windows and doors.
Loading
Adding accessories or cargo to your
scooter can adversely affect stability
and handling if the weight distribution
of the scooter is changed. To avoid
the possibility of an accident, use
extreme caution when adding cargo
or accessories to your scooter. Use
extra care when riding a scooter that
has added cargo or accessories.
Here, along with the information
about accessories below, are some
general guidelines to follow if loading
cargo to your scooter:
The total weight of the operator, pas-
senger, accessories and cargo must
not exceed the maximum load limit.Operation of an overloaded vehicle
could cause an accident.
When loading within this weight limit,
keep the following in mind:●Cargo and accessory weight
should be kept as low and close
to the scooter as possible. Secu-
rely pack your heaviest items as
close to the center of the vehicle
as possible and make sure to dis-
tribute the weight as evenly as
possible on both sides of the
scooter to minimize imbalance or
instability.
●Shifting weights can create a
sudden imbalance. Make sure
that accessories and cargo are
securely attached to the scooter
before riding. Check accessory
mounts and cargo restraints fre-
quently.
• Properly adjust the suspension
for your load (suspension-
adjustable models only), and
check the condition and pres-
sure of your tires.• Never attach any large or
heavy items to the handlebar,
front fork, or front fender. Such
items can create unstable
handling or a slow steering res-
ponse.
●This vehicle is not designed to
pull a trailer or to be attached
to a sidecar.
Genuine Yamaha Accessories
Choosing accessories for your vehicle
is an important decision. Genuine
Yamaha accessories, which are avai-
lable only from a Yamaha dealer, have
been designed, tested, and approved
by Yamaha for use on your vehicle.
Many companies with no connection
to Yamaha manufacture parts and
accessories or offer other modifica-
tions for Yamaha vehicles. Yamaha is
not in a position to test the products
that these aftermarket companies
produce. Therefore, Yamaha can neit-
her endorse nor recommend the use
of accessories not sold by Yamaha or
modifications not specifically recom-
mended by Yamaha, even if sold and
installed by a Yamaha dealer.
Maximum load:
189 kg (417 lb)1
SAFETY INFORMATION
1-3
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EAU10372
Further safe-riding points
●Be sure to signal clearly when
making turns.
●Braking can be extremely difficult
on a wet road. Avoid hard bra-
king, because the scooter could
slide. Apply the brakes slowly
when stopping on a wet surface.
●Slow down as you approach a
corner or turn. Once you have
completed a turn, accelerate
slowly.
●Be careful when passing parked
cars. A driver might not see you
and open a door in your path.
●Railroad crossings, streetcar
rails, iron plates on road cons-
truction sites, and manhole
covers become extremely slip-
pery when wet. Slow down and
cross them with caution. Keep
the scooter upright, otherwise it
could slide out from under you.
●The brake pads could get wet
when you wash the scooter. After
washing the scooter, check the
brakes before riding.
●Always wear a helmet, gloves,
trousers (tapered around the cuff
and ankle so they do not flap),
and a bright colored jacket.
●Do not carry too much luggage
on the scooter. An overloaded
scooter is unstable. Use a strong
cord to secure any luggage to the
carrier (if equipped). A loose load
will affect the stability of the sco-
oter and could divert your atten-
tion from the road. (See page
1-1).
1
SAFETY INFORMATION
1-5
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INSTRUMENT AND CONTROL FUNCTIONS
3-1
3
EAU10974
Immobilizer system
1. Code re-registering key (red bow)
2. Standard keys (black bow)
This vehicle is equipped with an
immobilizer system to help prevent
theft by re-registering codes in the
standard keys. This system consists
of the following.
●a code re-registering key (with a
red bow)
●two standard keys (with a black
bow) that can be re-registered
with new codes
●a transponder (which is installed
in the code re-registering key)
●an immobilizer unit
●an ECU (Electronic Control Unit)
●an immobilizer system indicator
light (See page 3-3).
The key with the red bow is used to
register codes in each standard key.
Since re-registering is a difficult pro-
cess, take the vehicle along with all
three keys to a Yamaha dealer to have
them re-registered. Do not use the
key with the red bow for driving. It
should only be used for re-registering
the standard keys. Always use a stan-
dard key for driving.
ECA11821
NOTICE
●DO NOT LOSE THE CODE RE-
REGISTERING KEY! CONTACT
YOUR DEALER IMMEDIATELY
IF IT IS LOST! If the code re-
registering key is lost, registe-
ring new codes in the standard
keys is impossible. The stan-
dard keys can still be used to
start the vehicle, however if
code re-registering is required
(i.e., if a new standard key is
made or all keys are lost) the
entire immobilizer system must
be replaced. Therefore, it is
highly recommended to useeither standard key and keep
the code re-registering key in a
safe place.
●Do not submerse any key in
water.
●Do not expose any key to
excessively high temperatures.
●Do not place any key close to
magnets (this includes, but not
limited to, products such as
speakers, etc.).
●Do not place items that trans-
mit electrical signals close to
any key.
●Do not place heavy items on
any key.
●Do not grind any key or alter its
shape.
●Do not disassemble the plastic
part of any key.
●Do not put two keys of any
immobilizer system on the
same key ring.
●Keep the standard keys as well
as keys of other immobilizer
systems away from this vehi-
cle’s code re-registering key.
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EAU13212
Fuel
Make sure there is sufficient gasoline
in the tank.
EWA10881
s s
WARNING
Gasoline and gasoline vapors are
extremely flammable. To avoid fires
and explosions and to reduce the
risk of injury when refueling, follow
these instructions.
1. Before refueling, turn off the engi-
ne and be sure that no one is sit-
ting on the vehicle. Never refuel
while smoking, or while in the
vicinity of sparks, open flames, or
other sources of ignition such as
the pilot lights of water heaters
and clothes dryers.
2. Do not overfill the fuel tank. Stop
filling when the fuel reaches the
bottom of the filler tube. Because
fuel expands when it heats up,
heat from the engine or the sun
can cause fuel to spill out of the
fuel tank.
1. Fuel tank filler tube
2. Fuel level
3. Wipe up any spilled fuel imme-
diately. NOTICE: Immediately
wipe off spilled fuel with a cle-
an, dry, soft cloth, since fuel
may deteriorate painted surfa-
ces or plastic parts.
[ECA10071]
4. Be sure to securely close the fuel
tank cap.
EWA15151
s s
WARNING
Gasoline is poisonous and can cau-
se injury or death. Handle gasoline
with care. Never siphon gasoline by
mouth. If you should swallow some
gasoline or inhale a lot of gasoline
vapor, or get some gasoline in your
eyes, see your doctor immediately.If gasoline spills on your skin, wash
with soap and water. If gasoline
spills on your clothing, change your
clothes.
EAU13390
ECA11400
NOTICE
Use only unleaded gasoline. The
use of leaded gasoline will cause
severe damage to internal engine
parts, such as the valves and piston
rings, as well as to the exhaust sys-
tem.
Your Yamaha engine has been desig-
ned to use premium unleaded gasoli-
ne with a research octane number of
95 or higher. If knocking (or pinging)
occurs, use a gasoline of a different
Recommended fuel:
PREMIUM UNLEADED
GASOLINE ONLY
Fuel tank capacity:
12.5 L (3.30 US gal, 2.75 Imp.gal)
Fuel reserve amount (when the
fuel level warning light comes on):
2 L (0.53 US gal) (0.44 Imp.gal)
1
2
ZAUM0020
INSTRUMENT AND CONTROL FUNCTIONS
3-12
3
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EAUT1040
Securing bracket
1. Securing bracket
To prevent theft, the securing bracket
can be used to chain the scooter to a
stationary object such as a lamppost
or a fence.
To secure the scooter with a chain or
cable lock, place the scooter on the
centerstand, pass the chain or cable
through the securing bracket and
around the stationary object, and then
lock the chain or cable lock.
EWAT1020
s s
WARNING
Be sure to remove the chain or
cable before riding, otherwise the
scooter may overturn, causing
damage or injury.
EAU13932
Seat
To open the seat
1. Place the scooter on the centers-
tand.
2. Insert the key into the main
switch, and then turn it counter-
clockwise to “OPEN”.
1. Open.
TIP
Do not push inward when turning the
key.
3. Fold the seat up.
INSTRUMENT AND CONTROL FUNCTIONS
3-14
3
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1. Seat open position
To close the seat
1. Fold the seat down, and then
push it down to lock it in place.
2. Remove the key from the main
switch if the scooter will be left
unattended.
TIP
Make sure that the seat is properly
secured before riding.
EAUT1712
Storage compartments
Front storage compartment
1. Front storage compartment
EWA11191
s s
WARNING
●Do not exceed the load limit of
1 kg (2.2 lb) for the front stora-
ge compartment.
●Do not exceed the maximum
load of 189 kg (417 lb) for the
vehicle.
Rear storage compartment
1. Rear storage compartment
The rear storage compartment is
located under the seat. (See page
3-14).
ECAT1030
NOTICE
Keep the following points in mind
when using the storage compart-
ment.
●Since the storage compart-
ment accumulates heat when
exposed to the sun, do not sto-
re anything susceptible to heat
inside it.
●To avoid humidity from sprea-
ding through the storage com-
partment, wrap wet articles in
INSTRUMENT AND CONTROL FUNCTIONS
3-15
3
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5. Close the reservoir cap
6. Place the floorboard mat in the
original position and push it
downward to secure it.
EAU33031
Changing the coolant
The coolant must be changed at the
intervals specified in the periodic
maintenance and lubrication chart.
Have a Yamaha dealer change the
coolant. WARNING! Never attempt
to remove the radiator cap when
the engine is hot.
[EWA10381]EAUM2242
Air filter and V-belt case air
filter elements
The air filter element should be repla-
ced and the V-belt case air filter ele-
ment should be cleaned at the inter-
vals specified in the periodic
maintenance and lubrication chart.
Service the air filter elements more
frequently if you are riding in unu-
sually wet or dusty areas.
Replacing the air filter element
1. Place the scooter on the centers-
tand.
1. Air filter case cover
2. Screw
3. Air filter element
2. Remove the air filter case cover
by removing the screws.
1. Air filter element
3. Pull the air filter element out.
4. Insert a new air filter element into
the air filter case.
5. Install the air filter case cover by
installing the screws.
Cleaning the V-belt case air filter
element
1. Remove cowling C. (See page
6-6).
2. Remove the V-belt case air filter
covers by removing the screws.
1
2 2
ZAUM06623
PERIODIC MAINTENANCE AND ADJUSTMENT
6-14
6
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