2009 YAMAHA XJ6-S fuel cap

TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Immobilizer system .........................3-1
Main switch/steering lock ................3-2
Indicator and warning lights ............3-4
Multi-function meter unit .................3-8
Anti-theft alarm (optional) .............3-11
Handlebar switches ......................3-12
Clutch lever ...................................3-13
Shift pedal .....................................3-13
Brake lever ...................................3-14
Brake pedal ..................................3-14
ABS (for ABS models) ..................3-14
Fuel tank cap ................................3-15
Fuel ...............................................3-16
Fuel tank breather/overflow
hose ..........................................3-17
Catalytic converter ........................3-18
Seat ..............................................3-18
Helmet holder ...............................3-19
Storage compartment ...................3-20
Handlebar position ........................3-20
Rear view mirrors .........................3-21Adjusting the shock absorber
assembly ................................... 3-21
Sidestand ..................................... 3-22
Ignition circuit cut-off system ........ 3-23
FOR YOUR SAFETY –
PRE-OPERATION CHECKS............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT................................... 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance chart for the
emission control system ............. 6-2
General maintenance and
lubrication chart .......................... 6-3
Removing and installing cowlings
and panels .................................. 6-7
Checking the spark plugs ............... 6-9
Engine oil and oil filter cartridge ... 6-10
Coolant ......................................... 6-13
Replacing the air filter element ..... 6-17Adjusting the engine idling
speed ........................................ 6-18
Checking the throttle cable
free play .................................... 6-19
Valve clearance ........................... 6-19
Tires ............................................. 6-20
Cast wheels ................................. 6-22
Adjusting the clutch lever
free play .................................... 6-22
Adjusting the rear brake
light switch ................................ 6-23
Checking the front and rear
brake pads ................................ 6-24
Checking the brake fluid level ...... 6-24
Changing the brake fluid .............. 6-25
Drive chain slack .......................... 6-26
Cleaning and lubricating the
drive chain ................................ 6-27
Checking and lubricating the
cables ....................................... 6-28
Checking and lubricating the
throttle grip and cable ............... 6-28
Checking and lubricating the
brake and shift pedals .............. 6-28
Checking and lubricating the
brake and clutch levers ............ 6-29
Checking and lubricating the
centerstand and sidestand ....... 6-30
Lubricating the swingarm
pivots ........................................ 6-30
Checking the front fork ................. 6-31U36CE0E0.book Page 1 Friday, December 5, 2008 2:33 PM

INSTRUMENT AND CONTROL FUNCTIONS
3-15
3 al are even slightly applied, a vi-
bration can be felt at the lever and
pedal, but these do not indicate a
malfunction.


When the ABS is activated, the
brakes are operated in the usual
way. A pulsating action may be felt
at the brake lever or brake pedal,
but this does not indicate a mal-
function.


This ABS has a test mode which
allows the owner to experience the
pulsating at the brake lever or
brake pedal when the ABS is oper-
ating. However, special tools are
required, so please consult your
Yamaha dealer when performingthis test.
NOTICE
ECA16120
Keep any type of magnets (including
magnetic pick-up tools, magnetic
screwdrivers, etc.) away from the
front and rear wheel hubs, otherwise
the magnetic rotors equipped in the
wheel hubs may be damaged, result-
ing in improper performance of theABS system.
EAU13074
Fuel tank cap To open the fuel tank cap
Open the fuel tank cap lock cover, in-
sert the key into the lock, and then turn
it 1/4 turn clockwise. The lock will be re-
leased and the fuel tank cap can be
opened.
To close the fuel tank cap
1. Push the fuel tank cap into position
with the key inserted in the lock.
2. Turn the key counterclockwise to
the original position, remove it, and
then close the lock cover.
1. Rear wheel hub
2. Front wheel hub1
2
1. Fuel tank cap lock cover
2. Unlock.
U36CE0E0.book Page 15 Friday, December 5, 2008 2:33 PM

INSTRUMENT AND CONTROL FUNCTIONS
3-16
3
TIPThe fuel tank cap cannot be closed un-
less the key is in the lock. In addition,
the key cannot be removed if the cap isnot properly closed and locked.
WARNING
EWA11091
Make sure that the fuel tank cap is
properly closed after filling fuel.Leaking fuel is a fire hazard.
EAU13221
Fuel Make sure there is sufficient gasoline in
the tank.
WARNING
EWA10881
Gasoline and gasoline vapors are
extremely flammable. To avoid fires
and explosions and to reduce the
risk of injury when refueling, followthese instructions.
1. Before refueling, turn off the en-
gine and be sure that no one is sit-
ting on the vehicle. Never refuel
while smoking, or while in the vi-
cinity of sparks, open flames, or
other sources of ignition such as
the pilot lights of water heaters and
clothes dryers.
2. Do not overfill the fuel tank. When
refueling, be sure to insert the
pump nozzle into the fuel tank filler
hole. Stop filling when the fuel
reaches the bottom of the filler
tube. Because fuel expands when
it heats up, heat from the engine or
the sun can cause fuel to spill out
of the fuel tank.3. Wipe up any spilled fuel immedi-
ately. NOTICE: Immediately wipe
off spilled fuel with a clean, dry,
soft cloth, since fuel may deteri-
orate painted surfaces or plastic
parts.
[ECA10071]
4. Be sure to securely close the fuel
tank cap.
WARNING
EWA15151
Gasoline is poisonous and can
cause injury or death. Handle gaso-
line with care. Never siphon gaso-
line by mouth. If you should swallow
some gasoline or inhale a lot of gas-
oline vapor, or get some gasoline in
your eyes, see your doctor immedi-1. Fuel tank filler tube
2. Fuel level
1
2
U36CE0E0.book Page 16 Friday, December 5, 2008 2:33 PM

INSTRUMENT AND CONTROL FUNCTIONS
3-17
3 ately. If gasoline spills on your skin,
wash with soap and water. If gaso-
line spills on your clothing, change
your clothes.
EAU13320
NOTICE
ECA11400
Use only unleaded gasoline. The use
of leaded gasoline will cause severe
damage to internal engine parts,
such as the valves and piston rings,as well as to the exhaust system.
Your Yamaha engine has been de-
signed to use regular unleaded gaso-
line with a research octane number of
91 or higher. If knocking (or pinging) oc-
curs, use a gasoline of a different brandor premium unleaded fuel. Use of un-
leaded fuel will extend spark plug life
and reduce maintenance costs.
EAU39451
Fuel tank breather/overflow
hose Before operating the motorcycle:

Check the fuel tank breather/over-
flow hose connection.


Check the fuel tank breather/over-
flow hose for cracks or damage,
and replace it if damaged.


Make sure that the end of the fuel
tank breather/overflow hose is not
blocked, and clean it if necessary.
Recommended fuel:
REGULAR UNLEADED GASOLINE
ONLY
Fuel tank capacity:
17.3 L (4.57 US gal, 3.81 Imp.gal)
Fuel reserve amount:
3.2 L (0.85 US gal, 0.70 Imp.gal)
1. Fuel tank breather/overflow hose
1 1
U36CE0E0.book Page 17 Friday, December 5, 2008 2:33 PM

SPECIFICATIONS
8-1
8
Dimensions:Overall length:
2120 mm (83.5 in)
Overall width:
770 mm (30.3 in)
Overall height:
1210 mm (47.6 in)
Seat height:
785 mm (30.9 in)
Wheelbase:
1440 mm (56.7 in)
Ground clearance:
140 mm (5.51 in)
Minimum turning radius:
2800 mm (110.2 in)Weight:With oil and fuel:
XJ6S 211.0 kg (465 lb)
XJ6SA 216.0 kg (476 lb)Engine:Engine type:
Liquid cooled 4-stroke, DOHC
Cylinder arrangement:
Forward-inclined parallel 4-cylinder
Displacement:
600.0 cm³
Bore × stroke:
65.5 × 44.5 mm (2.58 × 1.75 in)
Compression ratio:
12.20 :1
Starting system:
Electric starter
Lubrication system:
Wet sump
Engine oil:Type:
SAE 10W-30, SAE 10W-40, SAE 15W-40,
SAE 20W-40 or SAE 20W-50
Recommended engine oil grade:
API service SG type or higher, JASO
standard MA
Engine oil quantity:
Without oil filter cartridge replacement:
2.50 L (2.64 US qt, 2.20 Imp.qt)
With oil filter cartridge replacement:
2.80 L (2.96 US qt, 2.46 Imp.qt)Cooling system:Coolant reservoir capacity (up to the
maximum level mark):
0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator capacity (including all routes):
2.00 L (2.11 US qt, 1.76 Imp.qt)Air filter:Air filter element:
Oil-coated paper element
Fuel:Recommended fuel:
Regular unleaded gasoline only
Fuel tank capacity:
17.3 L (4.57 US gal, 3.81 Imp.gal)
Fuel reserve amount:
3.2 L (0.85 US gal, 0.70 Imp.gal)Fuel injection:Throttle body:
Type/quantity:
32EIDW/1Spark plug (s):Manufacturer/model:
NGK/CR9E
Spark plug gap:
0.7–0.8 mm (0.028–0.031 in)Clutch:Clutch type:
Wet, multiple-discTransmission:Primary reduction system:
Spur gear
Primary reduction ratio:
86/44 (1.955)
Secondary reduction system:
Chain drive
Secondary reduction ratio:
46/16 (2.875)
Transmission type:
Constant mesh 6-speed
Operation:
Left foot operation
-20 -10 0
10 20 30
40
50 ˚C
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40SAE 10W-50
U36CE0E0.book Page 1 Friday, December 5, 2008 2:33 PM

SPECIFICATIONS
8-3
8
Wheel travel:
130.0 mm (5.12 in)Electrical system:Ignition system:
TCI (digital)
Charging system:
AC magnetoBattery:Model:
GT12B-4
Voltage, capacity:
12 V, 10.0 AhHeadlight:Bulb type:
Halogen bulbBulb voltage, wattage × quantity:Headlight:
12 V, 60 W/55 W × 1
Tail/brake light:
12 V, 5.0 W/21.0 W × 1
Front turn signal light:
12 V, 10.0 W × 2
Rear turn signal light:
12 V, 10.0 W × 2
Auxiliary light:
12 V, 5.0 W × 1
License plate light:
12 V, 5.0 W × 1
Meter lighting:
LED
Neutral indicator light:
LED
High beam indicator light:
LEDOil level warning light:
LED
Turn signal indicator light:
LED
Coolant temperature warning light:
LED
Engine trouble warning light:
LED
ABS warning light:
XJ6SA LED
Immobilizer system indicator light:
LED
Fuses:Main fuse:
30.0 A
Headlight fuse:
20.0 A
Taillight fuse:
10.0 A
Signaling system fuse:
7.5 A
Ignition fuse:
10.0 A
Radiator fan fuse:
20.0 A
Fuel injection system fuse:
10.0 A
ABS control unit fuse:
XJ6SA 7.5 A
ABS motor fuse:
XJ6SA 30.0 A
ABS solenoid fuse:
XJ6SA 20.0 ABackup fuse:
7.5 A
U36CE0E0.book Page 3 Friday, December 5, 2008 2:33 PM

INDEX
AABS (for ABS models) .......................... 3-14
ABS warning light (for ABS models) ....... 3-7
Air filter element, replacing ................... 6-17
Anti-theft alarm (optional) ..................... 3-11
Auxiliary light bulb................................. 6-38BBattery .................................................. 6-32
Brake and clutch levers,
checking and lubricating ..................... 6-29
Brake and shift pedals,
checking and lubricating ..................... 6-28
Brake fluid, changing ............................ 6-25
Brake fluid level, checking .................... 6-24
Brake lever ........................................... 3-14
Brake pedal .......................................... 3-14CCables, checking and lubricating .......... 6-28
Care ........................................................ 7-1
Catalytic converter ................................ 3-18
Centerstand and sidestand,
checking and lubricating ..................... 6-30
Clutch lever........................................... 3-13
Clutch lever free play, adjusting ........... 6-22
Coolant ................................................. 6-13
Coolant temperature warning light.......... 3-4
Cowlings and panels,
removing and installing......................... 6-7DDimmer switch ...................................... 3-12
Drive chain, cleaning and lubricating .... 6-27
Drive chain slack .................................. 6-26EEngine break-in ...................................... 5-3Engine idling speed ............................... 6-18
Engine oil and oil filter cartridge ............ 6-10
Engine stop switch ................................ 3-12
Engine trouble warning light .................... 3-7
FFront and rear brake pads, checking .... 6-24
Front fork, checking...............................6-31
Fuel ....................................................... 3-16
Fuel consumption, tips for reducing ........ 5-3
Fuel tank breather/overflow hose .......... 3-17
Fuel tank cap......................................... 3-15
Fuses, replacing .................................... 6-33HHandlebar position, adjusting ................ 3-20
Handlebar switches ............................... 3-12
Hazard switch........................................ 3-13
Headlight bulb, replacing....................... 6-35
Helmet holder ........................................ 3-19
High beam indicator light......................... 3-4
Horn switch ........................................... 3-12IIdentification numbers ............................. 9-1
Ignition circuit cut-off system ................. 3-23
Immobilizer system .................................3-1
Immobilizer system indicator light ........... 3-7
Indicator and warning lights .................... 3-4KKey identification number ........................ 9-1LLicense plate light bulb, replacing ......... 6-37MMain switch/steering lock ........................ 3-2
Maintenance and lubrication, periodic..... 6-3
Maintenance, emission control system ... 6-2Matte color, caution ................................ 7-1
Model label ............................................. 9-2
Multi-function meter unit ......................... 3-8
NNeutral indicator light .............................. 3-4OOil level warning light .............................. 3-4PParking.................................................... 5-4
Part locations .......................................... 2-1
Pass switch ........................................... 3-12RRear brake light switch, adjusting ......... 6-23
Rear view mirrors.................................. 3-21SSafety information ................................... 1-1
Seat ...................................................... 3-18
Shifting .................................................... 5-2
Shift pedal ............................................. 3-13
Shock absorber assembly, adjusting .... 3-21
Sidestand .............................................. 3-22
Spark plugs, checking............................. 6-9
Specifications.......................................... 8-1
Starting the engine.................................. 5-1
Start switch ........................................... 3-12
Steering, checking ................................ 6-31
Storage ................................................... 7-3
Storage compartment ........................... 3-20
Swingarm pivots, lubricating ................. 6-30TTail/brake light bulb, replacing .............. 6-36
Throttle cable free play, checking ......... 6-19
Throttle grip and cable,
checking and lubricating ..................... 6-28
U36CE0E0.book Page 1 Friday, December 5, 2008 2:33 PM