TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
Further safe-riding points ................1-5
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-3
Controls and instruments.................2-5
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Main switch/steering lock ................3-1
Indicator and warning lights ............3-1
Speedometer ..................................3-2
Fuel gauge ......................................3-2
Coolant temperature gauge ............3-3
Multi-function display ......................3-3
Handlebar switches ........................3-6
Front brake lever ............................3-7
Rear brake lever .............................3-7
Fuel tank cap ..................................3-7
Fuel .................................................3-8
Catalytic converters ........................3-9
Seat ..............................................3-10
Storage compartments .................3-11
Windshield ....................................3-12
Adjusting the shock absorber
assemblies ................................3-13
Carrier (if applicable) .....................3-13
Luggage hook ...............................3-14
Sidestand ......................................3-14
Ignition circuit cut-off system ........3-15FOR YOUR SAFETY –
PRE-OPERATION CHECKS............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting the engine ......................... 5-1
Starting off ...................................... 5-2
Acceleration and deceleration ........ 5-2
Braking ........................................... 5-3
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-4
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT................................... 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance and
lubrication chart .......................... 6-2
Removing and installing cowlings
and panels .................................. 6-6
Checking the spark plug ................. 6-7
Engine oil ....................................... 6-8
Final transmission oil .................... 6-10
Coolant ......................................... 6-11
Air filter and V-belt case air filter
elements ................................... 6-12
Checking the throttle cable free
play ........................................... 6-13
Valve clearance ............................ 6-14
Tires ............................................. 6-14Cast wheels ................................. 6-16
Front and rear brake lever free
play ........................................... 6-16
Checking the front and rear brake
pads .......................................... 6-17
Checking the brake fluid level ...... 6-17
Changing the brake fluid .............. 6-18
Checking and lubricating the
cables ....................................... 6-19
Checking and lubricating the
throttle grip and cable ............... 6-19
Lubricating the front and rear
brake levers .............................. 6-19
Checking and lubricating the
centerstand and sidestand ....... 6-20
Checking the front fork ................. 6-20
Checking the steering .................. 6-21
Checking the wheel bearings ....... 6-21
Battery ......................................... 6-22
Replacing the fuses ..................... 6-23
Replacing a headlight bulb .......... 6-24
Replacing a front turn signal light
bulb ........................................... 6-26
Replacing a tail/brake light bulb
or a rear turn signal light bulb ... 6-26
Replacing the license plate light
bulb ........................................... 6-27
Replacing an auxiliary light
bulb ........................................... 6-27
Troubleshooting ........................... 6-28
Troubleshooting charts ................ 6-29U5B2E1E0.book Page 1 Tuesday, July 22, 2008 2:49 PM
DESCRIPTION
2-1
2
EAU32220
Left viewWithout rear carrier
1
2 3 4 5 76 8
1. Rear storage compartment (page 3-11)
2. Shock absorber assembly spring preload adjusting ring (page 3-13)
3. Final transmission oil filler cap (page 6-10)
4. Air filter element (page 6-12)
5. V-belt case air filter element (page 6-12)
6. Sidestand (page 3-14, 6-20)
7. Coolant level check window (page 6-11)8. Front brake pads (page 6-17)
U5B2E1E0.book Page 1 Tuesday, July 22, 2008 2:49 PM
DESCRIPTION
2-2
2With rear carrier
1
2 3 4 5 76 8
1. Rear storage compartment (page 3-11)
2. Shock absorber assembly spring preload adjusting ring (page 3-13)
3. Final transmission oil filler cap (page 6-10)
4. Air filter element (page 6-12)
5. V-belt case air filter element (page 6-12)
6. Sidestand (page 3-14, 6-20)
7. Coolant level check window (page 6-11)
8. Front brake pads (page 6-17)U5B2E1E0.book Page 2 Tuesday, July 22, 2008 2:49 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-2
6
EAU1770A
Periodic maintenance and lubrication chart TIP
The annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK, a
mileage-based maintenance, is performed instead.
From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi).
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technicalskills.
NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)10000 km
(6000 mi)20000 km
(12000 mi)30000 km
(18000 mi)40000 km
(24000 mi)
1*Fuel lineCheck fuel hoses for cracks or
damage.√√√√√
2 Spark plugCheck condition.
Clean and regap.√√
Replace.√√
3*ValvesCheck valve clearance.
Adjust.√√
4 Air filter elementReplace.√√
5V-belt case air filter
elementClean.√√√√
6*Front brakeCheck operation, fluid level and
vehicle for fluid leakage.√√√√√√
Replace brake pads. Whenever worn to the limit
7*Rear brakeCheck operation, fluid level and
vehicle for fluid leakage.√√√√√√
Replace brake pads. Whenever worn to the limit
U5B2E1E0.book Page 2 Tuesday, July 22, 2008 2:49 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-12
6 wise the cooling system will not
be protected against frost and
corrosion. If water has been
added to the coolant, have a
Yamaha dealer check the anti-
freeze content of the coolant as
soon as possible, otherwise the
effectiveness of the coolant will
be reduced.
[ECA10472]
5. Close the reservoir cap, and then
install the cowling.
EAU33031
Changing the coolant
The coolant must be changed at the in-
tervals specified in the periodic mainte-
nance and lubrication chart. Have a
Yamaha dealer change the coolant.
WARNING! Never attempt to remove
the radiator cap when the engine is
hot.
[EWA10381]EAUS1334
Air filter and V-belt case air fil-
ter elements The air filter element should be re-
placed and the V-belt case air filter ele-
ment should be cleaned at the intervals
specified in the periodic maintenance
and lubrication chart. Service the air fil-
ter elements more frequently if you are
riding in unusually wet or dusty areas.
Replacing the air filter element
1. Place the scooter on the center-
stand.
2. Remove the air filter case cover by
removing the screws.
1. Coolant reservoir capCoolant reservoir capacity:
0.20 L (0.21 US qt, 0.18 Imp.qt)
1
ZAUM0661
1. Air filter case cover
2. Screw
3. Air filter element1
2 2ZAUM0662
3
U5B2E1E0.book Page 12 Tuesday, July 22, 2008 2:49 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-13
63. Pull the air filter element out.
4. Insert a new air filter element into
the air filter case.
5. Install the air filter case cover by in-
stalling the screws.
Cleaning the V-belt case air filter el-
ement
1. Remove the V-belt case air filter
cover by removing the screws.
2. Remove the air filter element, and
then blow out the dirt with com-
pressed air as shown.3. Check the air filter element for
damage and replace it if neces-
sary.
4. Install the air filter element with the
colored side facing outward.
NOTICE: Make sure that each fil-
ter element is properly seated in
its case. The engine should nev-
er be operated without the filter
elements installed, otherwise
the piston(s) and/or cylinder(s)
may become excessively worn.
[ECA10531]
5. Install the V-belt case air filter cov-
er by installing the screws.
EAU21382
Checking the throttle cable
free play The throttle cable free play should mea-
sure 3.0–5.0 mm (0.12–0.20 in) at the
throttle grip. Periodically check the
throttle cable free play and, if neces-
sary, have a Yamaha dealer adjust it.
1. V-belt case air filter cover
2. Screw
1. V-belt case air filter cover
2. V-belt case air filter element
1. Throttle cable free play1ZAUM0051
U5B2E1E0.book Page 13 Tuesday, July 22, 2008 2:49 PM
SPECIFICATIONS
8-2
8
Transmission type:
V-belt automatic
Operation:
Centrifugal automatic typeChassis:Frame type:
Steel tube underbone
Caster angle:
26.00 °
Trail:
96.0 mm (3.78 in)Front tire:Type:
Tubeless
Size:
120/70-16 M/C 57P
Manufacturer/model:
PIRELLI/SPORT DEMON FRONTRear tire:Type:
Tubeless
Size:
140/70-15 69P
Manufacturer/model:
PIRELLI/SPORT DEMONLoading:Maximum load:
185 kg (408 lb)
(Total weight of rider, passenger, cargo and
accessories)Tire air pressure (measured on cold
tires):Loading condition:
0–90 kg (0–198 lb)Front:
170 kPa (1.70 kgf/cm², 25 psi)
Rear:
190 kPa (1.90 kgf/cm², 28 psi)
Loading condition:
90–185 kg (198–408 lb)
Front:
180 kPa (1.80 kgf/cm², 26 psi)
Rear:
200 kPa (2.00 kgf/cm², 29 psi)
Front wheel:Wheel type:
Cast wheel
Rim size:
16 M/C x MT3.00Rear wheel:Wheel type:
Cast wheel
Rim size:
15 M/C x MT4.00Front brake:Type:
Single disc brake
Operation:
Right hand operation
Recommended fluid:
DOT 4Rear brake:Type:
Single disc brake
Operation:
Left hand operation
Recommended fluid:
DOT 4
Front suspension:Type:
Telescopic fork
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
100.0 mm (3.94 in)Rear suspension:Type:
Unit swing
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
105.0 mm (4.13 in)Electrical system:Ignition system:
TCI (digital)
Charging system:
AC magnetoBattery:Model:
GTX9-BS
Voltage, capacity:
12 V, 8.0 AhHeadlight:Bulb type:
Halogen bulbBulb voltage, wattage × quantity:Low beam headlight:
12 V, 55.0 W × 1
High beam headlight:
12 V, 55.0 W × 1
Tail/brake light:
12 V, 5.0 W/21.0 W × 2
U5B2E1E0.book Page 2 Tuesday, July 22, 2008 2:49 PM
INDEX
AAcceleration and deceleration ................ 5-2
Air filter and V-belt case air filter
elements ............................................. 6-12
Auxiliary light bulb, replacing ................ 6-27BBattery .................................................. 6-22
Brake fluid, changing ............................ 6-18
Brake fluid level, checking .................... 6-17
Brake lever, front .................................... 3-7
Brake lever, rear ..................................... 3-7
Brake levers, lubricating ....................... 6-19
Braking ................................................... 5-3CCables, checking and lubricating .......... 6-19
Care ........................................................ 7-1
Carrier................................................... 3-13
Catalytic converters ................................ 3-9
Centerstand and sidestand,
checking and lubricating ..................... 6-20
Coolant ................................................. 6-11
Coolant temperature gauge .................... 3-3
Cowlings and panels,
removing and installing......................... 6-6DDimmer switch ........................................ 3-6
Display, multi-function ............................ 3-3EEngine break-in ...................................... 5-4
Engine oil ................................................ 6-8
Engine trouble warning light ................... 3-2FFinal transmission oil ............................ 6-10
Front and rear brake lever free play ..... 6-16Front and rear brake pads, checking .... 6-17
Front fork, checking...............................6-20
Fuel ......................................................... 3-8
Fuel consumption, tips for reducing ........ 5-3
Fuel gauge .............................................. 3-2
Fuel tank cap........................................... 3-7
Fuses, replacing .................................... 6-23
HHandlebar switches ................................. 3-6
Headlight bulb, replacing....................... 6-24
High beam indicator light......................... 3-1
Horn switch ............................................. 3-6IIdentification numbers ............................. 9-1
Ignition circuit cut-off system ................. 3-15
Indicator and warning lights .................... 3-1KKey identification number ........................ 9-1LLicense plate light bulb, replacing ......... 6-27
Luggage hook ....................................... 3-14MMain switch/steering lock ........................ 3-1
Model label .............................................. 9-2PParking ....................................................5-4
Part locations .......................................... 2-1
Periodic maintenance and lubrication
chart ......................................................6-2SSafe-riding points .................................... 1-5
Safety information ...................................1-1
Seat ....................................................... 3-10Shock absorber assemblies,
adjusting ............................................. 3-13
Sidestand .............................................. 3-14
Spark plug, checking .............................. 6-7
Specifications.......................................... 8-1
Speedometer .......................................... 3-2
Starting off .............................................. 5-2
Starting the engine.................................. 5-1
Start switch ............................................. 3-6
Steering, checking ................................ 6-21
Storage ................................................... 7-3
Storage compartments ......................... 3-11
TTail/brake light bulb or rear turn signal
light bulb, replacing............................. 6-26
Throttle cable free play, checking ......... 6-13
Throttle grip and cable,
checking and lubricating ..................... 6-19
Tires ...................................................... 6-14
Tool kit .................................................... 6-1
Troubleshooting .................................... 6-28
Troubleshooting charts ......................... 6-29
Turn signal indicator lights ...................... 3-1
Turn signal light bulb (front),
replacing ............................................. 6-26
Turn signal switch ................................... 3-6VValve clearance .................................... 6-14
Vehicle identification number .................. 9-1WWheel bearings, checking..................... 6-21
Wheels .................................................. 6-16
Windshield ............................................ 3-12
U5B2E1E0.book Page 1 Tuesday, July 22, 2008 4:46 PM