5-37
OIL FILTER ELEMENT AND WATER PUMP
INSTALLING THE RIGHT
CRANKCASE COVER
1. Install:• Dowel pin "1"
• O-ring "2"
•Collar "3"
•Gasket "4"
Apply the lithium soap base grease
on the O-ring.
2. Install:• Right crankcase cover "1"
• Bolt (right crankcase cover) "2"
• Apply the engine oil on the impeller
shaft end.
• Mesh the impeller shaft gear "3"
with primary drive gear "4".
• Tighten the bolts in stage, using a crisscross pattern.
INSTALLING THE KICKSTARTER
CRANK
1. Install:• Kickstarter crank "1"
•Washer "2"
• Bolt (kickstarter crank) "3"
Install so that there is a clearance "a"
of 13 mm (0.51 in) or more between
the kickstarter and frame and that the
kickstarter does not contact the
crankcase cover when it is pulled.
2. Install:
• Oil hose "1"
• Bolt (oil hose) "2"
3. Install: • Copper washer "1"
• Oil delivery pipe "2"
• Union bolt (M8) "3"
• Union bolt (M10) "4" INSTALLING THE WATER PUMP
HOUSING
1. Install:
• Dowel pin "1"
• O-ring "2"
Apply the lithium soap base grease
on the O-ring.
2. Install:
• Water pump housing "1"
• Bolt (water pump housing) "2"
INSTALLING THE OIL FILTER
ELEMENT
1. Install: • Oil filter element "1"
• O-ring "2"
• Oil filter element cover "3"
• Bolt (oil filter element cover)
Apply the lithium soap base grease
on the O-ring.
Bolt (right crankcase
cover): 10 Nm (1.0 m•kg, 7.2
ft•lb)
Bolt (kickstarter crank):33 Nm (3.3 m•kg, 24
ft•lb)
Bolt (oil hose): 8 Nm (0.8 m•kg, 5.8
ft•lb)
Union bolt (M8): 18 Nm (1.8 m•kg, 13
ft•lb)
Union bolt (M10): 20 Nm (2.0 m•kg, 14
ft•lb)
Bolt (water pump hous-
ing):
10 Nm (1.0 m•kg, 7.2
ft•lb)
Bolt (oil filter element
cover): 10 Nm (1.0 m•kg, 7.2
ft•lb)
