EBU17420
TABLE OF CONTENTS
SAFETY INFORMATION .............................. 1-1
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ............................ 2-1
DESCRIPTION .............................................. 3-1
Left view ...................................................... 3-1
Right view.................................................... 3-1
Controls and instruments ............................ 3-2
INSTRUMENT AND CONTROL
FUNCTIONS .................................................. 4-1
Main switch ................................................ 4-1
Indicator lights and warning light ................ 4-2
Handlebar switches .................................... 4-3
Throttle lever .............................................. 4-4
Speed limiter .............................................. 4-4
Front brake lever ........................................ 4-5
Brake pedal and rear brake lever ............... 4-5
Parking brake ............................................. 4-6
Drive select lever ........................................ 4-7
Fuel tank cap .............................................. 4-7
Fuel ............................................................ 4-8
Fuel cock .................................................... 4-9Starter (choke) ..........................................4-10
Seat ..........................................................4-11
Storage compartment ...............................4-12
Adjusting the front shock absorber
assemblies ..............................................4-13
Adjusting the rear shock absorber
assembly .................................................4-14
PRE-OPERATION CHECKS ..........................5-1
Pre-operation check list ..............................5-1
Fuel .............................................................5-3
Engine oil ....................................................5-3
Final gear oil ...............................................5-3
Front and rear brakes .................................5-3
Throttle lever ...............................................5-4
Tires ............................................................5-4
Measuring the tire pressure ........................5-5
Tire wear limit .............................................5-6
Chassis fasteners .......................................5-6
Instruments, lights and switches .................5-6
OPERATION...................................................6-1
Starting a cold engine .................................6-1
Starting a warm engine ...............................6-3U3D563E0.book Page 1 Monday, May 12, 2008 11:12 AM
9-3
9c. Install the spark plug cap onto the spark
plug, and then place the spark plug on the
cylinder head so that the electrodes are
grounded. (This will limit sparking during
the next step.)
d. Turn the engine over several times with the
starter. (This will coat the cylinder wall with
oil.)
e. Remove the spark plug cap from the spark
plug, and then install the spark plug and
the spark plug cap.
6. Lubricate all control cables and the pivoting
points of all levers and pedals.
7. Check and, if necessary, correct the tire air
pressure, and then block up the ATV so that
all of its wheels are off the ground. Alternative-
ly, turn the wheels a little every month in order
to prevent the tires from becoming degraded
in one spot.
8. Cover the muffler outlet with a plastic bag to
prevent moisture from entering it.
9. Remove the battery and fully charge it. Store
it in a cool, dry place and charge it once a
month. Do not store the battery in an exces-
sively cold or warm place [less than 0 °C (30°F) or more than 30 °C (90 °F)]. For more in-
formation on storing the battery, see page
8-34.
TIPMake any necessary repairs before storing theATV.
U3D563E0.book Page 3 Monday, May 12, 2008 11:12 AM
MMain switch .................................................................... 4-1
Maintenance and lubrication chart ................................. 8-5
Maintenance chart, emission control system ................. 8-3
Model label ................................................................... 11-2NNeutral indicator light ..................................................... 4-2OOil temperature warning light ......................................... 4-2
Owner’s manual and tool kit ........................................... 8-1PPanel, removing and installing ....................................... 8-8
Parking ........................................................................... 6-5
Parking brake ................................................................. 4-6
Parking on a slope ......................................................... 6-5
Part locations ................................................................. 3-1
Pre-operation check list ................................................. 5-1RReverse indicator light ................................................... 4-2
Riding your ATV ............................................................. 7-1SSafety information .......................................................... 1-1
Seat .............................................................................. 4-11
Shock absorber assemblies, adjusting the front .......... 4-13
Shock absorber assembly, adjusting the rear .............. 4-14
Spark arrester, cleaning ............................................... 8-21
Spark plug, checking ...................................................... 8-8
Specifications ............................................................... 10-1
Speed limiter .................................................................. 4-4
Starter (choke) ............................................................. 4-10
Start switch .................................................................... 4-3
Steering shaft, lubricating ............................................ 8-34Storage .......................................................................... 9-2
Storage compartment .................................................. 4-12
TTail/brake light bulb, replacing ..................................... 8-40
Throttle cable free play, adjusting ................................ 8-24
Throttle lever ........................................................... 4-4, 5-4
Tire pressure, measuring ............................................... 5-5
Tires ............................................................................... 5-4
Tire wear limit ................................................................ 5-6
Troubleshooting ........................................................... 8-43
Troubleshooting chart .................................................. 8-44VValve clearance ........................................................... 8-25
V-belt case drain plug .................................................. 8-22
V-belt cooling duct check hose .................................... 8-22
Vehicle identification number ....................................... 11-1WWheel hub bearings, checking ..................................... 8-34
Wheel, installing ........................................................... 8-42
Wheel, removing .......................................................... 8-41
U3D563E0.book Page 2 Monday, May 12, 2008 11:12 AM