Page 8 of 128

EBU17420
TABLE OF CONTENTS
SAFETY INFORMATION .............................. 1-1
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ............................ 2-1
DESCRIPTION .............................................. 3-1
Left view ...................................................... 3-1
Right view.................................................... 3-1
Controls and instruments ............................ 3-2
INSTRUMENT AND CONTROL
FUNCTIONS .................................................. 4-1
Main switch ................................................ 4-1
Indicator lights and warning light ................ 4-2
Handlebar switches .................................... 4-3
Throttle lever .............................................. 4-4
Speed limiter .............................................. 4-4
Front brake lever ........................................ 4-5
Brake pedal and rear brake lever ............... 4-5
Parking brake ............................................. 4-6
Drive select lever ........................................ 4-7
Fuel tank cap .............................................. 4-7
Fuel ............................................................ 4-8
Fuel cock .................................................... 4-9Starter (choke) ..........................................4-10
Seat ..........................................................4-11
Storage compartment ...............................4-12
Adjusting the front shock absorber
assemblies ..............................................4-13
Adjusting the rear shock absorber
assembly .................................................4-14
PRE-OPERATION CHECKS ..........................5-1
Pre-operation check list ..............................5-1
Fuel .............................................................5-3
Engine oil ....................................................5-3
Final gear oil ...............................................5-3
Front and rear brakes .................................5-3
Throttle lever ...............................................5-4
Tires ............................................................5-4
Measuring the tire pressure ........................5-5
Tire wear limit .............................................5-6
Chassis fasteners .......................................5-6
Instruments, lights and switches .................5-6
OPERATION...................................................6-1
Starting a cold engine .................................6-1
Starting a warm engine ...............................6-3U3D563E0.book Page 1 Monday, May 12, 2008 11:12 AM
Page 10 of 128

Brake light switches ................................. 8-32
Checking and lubricating the cables ........ 8-32
Checking and lubricating the front and
rear brake levers .................................... 8-33
Checking and lubricating the brake
pedal ...................................................... 8-33
Checking the wheel hub bearings ............ 8-34
Lubricating the steering shaft ................... 8-34
Battery ...................................................... 8-34
Replacing a fuse ...................................... 8-37
Replacing a headlight bulb ....................... 8-38
Adjusting a headlight beam ...................... 8-40
Replacing the tail/brake light bulb ............ 8-40
Removing a wheel .................................... 8-41
Installing a wheel ...................................... 8-42
Troubleshooting ....................................... 8-43
Troubleshooting chart .............................. 8-44
CLEANING AND STORAGE .......................... 9-1
Cleaning ..................................................... 9-1
Storage ....................................................... 9-2
SPECIFICATIONS ...................................... 10-1
CONSUMER INFORMATION ...................... 11-1
Identification numbers .............................. 11-1
U3D563E0.book Page 3 Monday, May 12, 2008 11:12 AM
Page 13 of 128

1-3
1 hill. If you stall or roll backwards, follow the spe-
cial procedure for braking described in this man-
ual. Dismount on the uphill side or to a side if
pointed straight uphill. Turn the ATV around and
remount, following the procedure described in
this manual.
Always check for obstacles before operating in a
new area.Never attempt to operate over large obstacles,
such as large rocks or fallen trees. Always follow
proper procedures when operating over obsta-
cles as described in this manual.Always be careful when skidding or sliding.
Learn to safely control skidding or sliding by
practicing at low speeds and on level, smooth
terrain. On extremely slippery surfaces, such as
ice, go slowly and be very cautious in order to re-
duce the chance of skidding or sliding out of con-
trol.Never operate an ATV in fast flowing water or in
water deeper than that recommended in this
manual. Remember that wet brakes may have
reduced stopping ability. Test your brakes after
leaving water. If necessary, apply them several
times to let friction dry out the linings.
Always be sure there are no obstacles or people
behind you when you operate in reverse. When
it is safe to proceed in reverse, go slowly.Always use the size and type of tires specified in
this manual.Always maintain proper tire pressure as de-
scribed in this manual.Never modify an ATV through improper installa-
tion or use of accessories.Never exceed the stated load capacity for an
ATV. Cargo should be properly distributed and
securely attached. Reduce speed and follow in-
structions in this manual for carrying cargo. Al-
low greater distance for braking.
WARNING
EWB00061Always turn off the engine when refueling.Do not refuel right after the engine has been
running and is still very hot.Do not spill gasoline on the engine or ex-
haust pipe/muffler when refueling. Never re-
fuel while smoking, or in the vicinity of
sparks, open flames, or other sources of ig-
nition such as the pilot lights of water heat-
ers and clothes dryers. Gasoline can catch
fire and you could be burned.
U3D563E0.book Page 3 Monday, May 12, 2008 11:12 AM
Page 18 of 128
3-1
3
EBU17680
DESCRIPTION
EBU17690Left view
EBU17700Right view
1. Front shock absorber assembly spring preload adjusting
ring
2. Fuel cock
3. Air filter case
4. Fuses
5. Storage compartment and tool kit
6. Seat lock lever
7. Rear shock absorber assembly spring preload adjusting
ring
8. Engine oil filler cap
9. Oil filter cartridge
10.V-belt cooling duct check hose
1. Spark arrester
2. Tail/brake light
3. Spark plug
4. Front shock absorber assembly spring preload adjusting
ring
5. Rear brake light switch
6. Brake pedal
7. V-belt case
U3D563E0.book Page 1 Monday, May 12, 2008 11:12 AM
Page 19 of 128
3-2
3
EBU17712Controls and instrumentsTIPThe ATV you have purchased may differ slightlyfrom the figures shown in this manual.1. Rear brake lever
2. Handlebar switches
3. Starter (choke)
4. Drive select lever
5. Main switch
6. Fuel tank cap
7. Front brake lever
8. Throttle leverU3D563E0.book Page 2 Monday, May 12, 2008 11:12 AM
Page 20 of 128
4-1
4
EBU17732
INSTRUMENT AND CONTROL FUNCTIONS
EBU17760Main switch The positions of the main switch are as follows:
ON
All electrical systems are supplied with power. The
headlights and taillight come on when the light
switch is on, and the engine can be started. The
key cannot be removed.
OFF
All electrical systems are off. The key can be re-
moved.
1. Main switch
U3D563E0.book Page 1 Monday, May 12, 2008 11:12 AM
Page 21 of 128

4-2
4
EBU17813Indicator lights and warning light EBU17830Reverse indicator light“”
This indicator light comes on when the transmis-
sion is in the reverse position.EBU17860Neutral indicator light“”
This indicator light comes on when the transmis-
sion is in the neutral position.
EBU26931Oil temperature warning light“”
This warning light comes on when the engine over-
heats. When this occurs, stop the engine as soon
as it is safe to do so, and allow it to cool.
The electrical circuit of the warning light can be
checked by turning the key to “ON”, with the engine
stop switch set to“”, and then pushing the start
switch.
If the warning light does not come on while the start
switch is being pushed, then go off after the start
switch is released, have a Yamaha dealer check
the electrical circuit.
If the warning light stays on, allow the engine to
cool. If the warning light stays on when the engine
is cool, have a Yamaha dealer check the electrical
circuit.NOTICEECB00010The engine may overheat if the ATV is over-
loaded. In this case, reduce the load to spec-
ification.Start the engine after making sure that the
warning light is out. Continuous use while
the warning light is on may cause damage tothe engine.
1. Reverse indicator light “R”
2. Neutral indicator light “N”
3. Oil temperature warning light“”U3D563E0.book Page 2 Monday, May 12, 2008 11:12 AM
Page 22 of 128

4-3
4
EBU18061Handlebar switches EBU18080Engine stop switch“/”
Set this switch to“” before starting the engine.
The engine stop switch controls the ignition and
stops the engine when it is running. Use this switch
to stop the engine in an emergency situation. The
engine will not start or run when this switch is set
to“”.
EBU18100Start switch“”
Push this switch to crank the engine with the start-
er.NOTICEECB00050See the starting instructions on page 6-1 priorto starting the engine.EBU18151Light switch“//OFF”
Set this switch to“” to turn on the low beams
and the taillight. Set the switch to“” to turn on
the high beams and the taillight. Set the switch to
“OFF” to turn off all the lights.NOTICEECB00040Do not use the headlights with the engine
turned off for an extended period of time, oth-
erwise the battery may discharge to the point
that the starter motor will not operate properly.
If this should happen, remove the battery andrecharge it.
1. Light switch“/ /OFF”
2. Engine stop switch“/”
3. Start switch“”U3D563E0.book Page 3 Monday, May 12, 2008 11:12 AM