2009 YAMAHA TTR50 battery

TABLE OF CONTENTS
SAFETY INFORMATION .................. 1-1
DESCRIPTION .................................. 2-1
Left view .......................................... 2-1
Right view ........................................ 2-2
Controls and instruments ................2-3
INSTRUMENT AND CONTROL
FUNCTIONS....................................... 3-1
Main switch ..................................... 3-1
Handlebar switches ........................ 3-1
Speed limiter .................................. 3-2
Shift pedal ......................................3-3
Brake lever ..................................... 3-3
Brake pedal .................................... 3-3
Fuel tank cap .................................. 3-4
Fuel ................................................ 3-4
Fuel tank breather hose ................. 3-6
Fuel cock ........................................ 3-6
Starter (choke) lever ....................... 3-7
Seat ................................................ 3-7
Sidestand ....................................... 3-8
Starting circuit cut-off system ......... 3-8
FOR YOUR SAFETY –
PRE-OPERATION CHECKS.............. 4-1
Pre-operation check list .................. 4-2OPERATION AND IMPORTANT
RIDING POINTS................................ 5-1
Starting and warming up a cold
engine ......................................... 5-1
Starting a warm engine .................. 5-2
Shifting ........................................... 5-2
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT................................... 6-1
Periodic maintenance chart for
the emission control system ....... 6-2
General maintenance and
lubrication chart .......................... 6-3
Checking the spark plug ................ 6-5
Engine oil ....................................... 6-6
Cleaning the air filter element ........ 6-8
Cleaning the spark arrester ........... 6-9
Adjusting the carburetor ............... 6-10
Adjusting the engine idling
speed ........................................ 6-11
Adjusting the throttle cable free
play ........................................... 6-11
Valve clearance ........................... 6-12
Tires ............................................. 6-12
Spoke wheels .............................. 6-14
Adjusting the clutch free play ....... 6-14
Adjusting the brake lever free
play ........................................... 6-15Adjusting the brake pedal free
play ........................................... 6-16
Checking the shift pedal ............... 6-16
Checking the front and rear brake
shoes ........................................ 6-17
Drive chain slack .......................... 6-17
Cleaning and lubricating the drive
chain ......................................... 6-19
Checking and lubricating
the cables ................................. 6-20
Checking and lubricating
the throttle grip and cable ......... 6-20
Checking and lubricating
the brake lever .......................... 6-20
Checking and lubricating
the brake pedal ......................... 6-21
Checking and lubricating
the sidestand ............................ 6-21
Lubricating the swingarm pivots ... 6-21
Checking the front fork ................. 6-22
Checking the steering .................. 6-22
Checking the wheel bearings ....... 6-23
Battery .......................................... 6-23
Replacing the fuse ....................... 6-25
Supporting the motorcycle ........... 6-25
Front wheel .................................. 6-26
Rear wheel ................................... 6-28
Troubleshooting ........................... 6-29
Troubleshooting chart .................. 6-31
U1P683E0.book Page 1 Tuesday, April 29, 2008 2:05 PM

DESCRIPTION
2-1
2
EAU10410
Left view
12 34 5
76
1. Fuel cock (page 3-6)
2. Throttle stop screw (page 6-11)
3. Air filter element (page 6-8)
4. Fuse (page 6-25)
5. Battery (page 6-23)
6. Engine oil drain bolt (page 6-6)
7. Shift pedal (page 3-3)
U1P683E0.book Page 1 Tuesday, April 29, 2008 2:05 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-23
6
EAU23290
Checking the wheel bearings The front and rear wheel bearings must
be checked at the intervals specified in
the periodic maintenance and lubrica-
tion chart. If there is play in the wheel
hub or if the wheel does not turn
smoothly, have a Yamaha dealer check
the wheel bearings.
EAU40443
Battery This model is equipped with a VRLA
(Valve Regulated Lead Acid) battery.
There is no need to check the electro-
lyte or to add distilled water. However,
the battery coupler connection needs to
be checked to make sure that it is se-
curely connected.
WARNING
EWA10760


Electrolyte is poisonous and
dangerous since it contains sul-
furic acid, which causes severe
burns. Avoid any contact with
skin, eyes or clothing and al-
ways shield your eyes when
working near batteries. In case
of contact, administer the fol-
lowing FIRST AID.
EXTERNAL: Flush with plenty
of water.
INTERNAL: Drink large quan-
tities of water or milk and im-
mediately call a physician.
EYES: Flush with water for 15
minutes and seek prompt
medical attention.


Batteries produce explosive hy-
drogen gas. Therefore, keep
sparks, flames, cigarettes, etc.,
away from the battery and pro-
vide sufficient ventilation when
charging it in an enclosed
space.


KEEP THIS AND ALL BATTER-
IES OUT OF THE REACH OFCHILDREN.
To remove the battery
1. Remove the seat. (See page 3-7.)
2. Remove the battery cover by re-
moving the bolts.
1. Bolt
2. Battery
3. Battery cover
U1P683E0.book Page 23 Tuesday, April 29, 2008 2:05 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-24
6 3. Unhook the battery band, and then
pull the battery out of the battery
compartment.
4. Disconnect the battery coupler.
To install the battery
1. Connect the battery coupler.
2. Place the battery in the original po-
sition, and then hook the battery
band onto the holder.
3. Install the battery cover by install-
ing the bolts.
4. Install the seat.To charge the battery
Have a Yamaha dealer charge the bat-
tery as soon as possible if it seems to
have discharged. Keep in mind that the
battery tends to discharge more quickly
if the vehicle is equipped with optional
electrical accessories.
To store the battery
1. If the vehicle will not be used for
more than one month, remove the
battery, fully charge it, and then
place it in a cool, dry place.
NOTICE: When removing the
battery, be sure the key is
turned to “OFF” before discon-
necting the coupler.
[ECA16322]
2. If the battery will be stored for more
than two months, check it at least
once a month and fully charge it if
necessary.
3. Fully charge the battery before in-
stallation.NOTICE
ECA10631


Always keep the battery
charged. Storing a discharged
battery can cause permanent
battery damage.


To charge a VRLA (Valve Regu-
lated Lead Acid) battery, a spe-
cial (constant-voltage) battery
charger is required. Using a
conventional battery charger
will damage the battery. If you
do not have access to a con-
stant-voltage battery charger,
have a Yamaha dealer chargeyour battery.
1. Battery
2. Battery band
3. Battery coupler
U1P683E0.book Page 24 Tuesday, April 29, 2008 2:05 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-25
6
EAU42022
Replacing the fuse The fuse is located inside the battery
coupler. (See page 6-23.)
If the fuse is blown, replace it as fol-
lows.
1. Turn the key to “OFF” and turn off
all electrical circuits.
2. Disconnect the battery coupler.
3. Remove the blown fuse, and then
install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a higher amperage
rating than recommended to
avoid causing extensive dam-
age to the electrical system and
possibly a fire.
[EWA15131]
4. Connect the battery coupler.
5. Turn the key to “ON” and turn on
the electrical circuits to check if the
devices operate.
6. If the fuse immediately blows
again, have a Yamaha dealer
check the electrical system.
EAU24350
Supporting the motorcycle Since this model is not equipped with a
centerstand, follow these precautions
when removing the front and rear
wheel or performing other maintenance
requiring the motorcycle to stand up-
right. Check that the motorcycle is in a
stable and level position before starting
any maintenance. A strong wooden
box can be placed under the engine for
added stability.
To service the front wheel
1. Stabilize the rear of the motorcycle
by using a motorcycle stand or, if
an additional motorcycle stand is
not available, by placing a jack un-
der the frame in front of the rear
wheel.
2. Raise the front wheel off the
ground by using a motorcycle
stand.
To service the rear wheel
Raise the rear wheel off the ground by
using a motorcycle stand or, if a motor-
cycle stand is not available, by placing
1. Fuse
2. Spare fuse
Specified fuse:
10.0 A
U1P683E0.book Page 25 Tuesday, April 29, 2008 2:05 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-31
6
EAU25902
Troubleshooting chart
Check the fuel level in
the fuel tank.1. Fuel
There is enough fuel.
There is no fuel.
Check the compression.
Supply fuel.
The engine does not start.
Check the compression.
Operate the electric starter.2. Compression
There is compression.
There is no compression.
Check the ignition.
Have a Yamaha dealer
check the vehicle.
Remove the spark plug
and check the electrodes.3. Ignition
Wipe off with a dry cloth and correct the
spark plug gap, or replace the spark plug.
Have a Yamaha dealer check the vehicle.
The engine does not start.
Have a Yamaha dealer
check the vehicle.
The engine does not start.
Check the battery.
Operate the electric starter.4. Battery
The engine turns over
quickly.
The engine turns over
slowly.
The battery is good.Check the battery lead connections,
and charge the battery if necessary.
DryWet
Open the throttle halfway and operate
the electric starter.
U1P683E0.book Page 31 Tuesday, April 29, 2008 2:05 PM

MOTORCYCLE CARE AND STORAGE
7-4
7spark plug electrodes while
turning the engine over.
[EWA10951]
e. Remove the spark plug cap
from the spark plug, and then
install the spark plug and the
spark plug cap.
6. Lubricate all control cables and the
pivoting points of all levers and
pedals as well as of the side-
stand/centerstand.
7. Check and, if necessary, correct
the tire air pressure, and then lift
the motorcycle so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
8. Cover the muffler outlet with a
plastic bag to prevent moisture
from entering it.
9. Remove the battery and fully
charge it. Store it in a cool, dry
place and charge it once a month.
Do not store the battery in an ex-
cessively cold or warm place [less
than 0 °C (30 °F) or more than 30°C (90 °F)]. For more information
on storing the battery, see page
6-23.
TIPMake any necessary repairs beforestoring the motorcycle.
U1P683E0.book Page 4 Tuesday, April 29, 2008 2:05 PM

SPECIFICATIONS
8-3
8
Battery:Model:
GT4B-5
Voltage, capacity:
12 V, 2.5 AhFuse:Fuse:
10.0 A
U1P683E0.book Page 3 Tuesday, April 29, 2008 2:05 PM