Page 69 of 94

PERIODIC MAINTENANCE AND ADJUSTMENT
6-24
2
3
4
5
67
8
9
when refilling. Water will signifi-
cantly lower the boiling point of the
fluid and may result in vapor lock,
and dirt may clog the ABS hydrau-
lic unit valves.
Brake fluid may deteriorate paint-
ed surfaces or plastic parts. Al-
ways clean up spilled fluid
immediately.
As the brake pads wear, it is nor-
mal for the brake fluid level to grad-
ually go down. However, if the
brake fluid level goes down sud-
denly, have a Yamaha dealer
check the cause.
EAU22731
Changing the brake fluid
Have a Yamaha dealer change the
brake fluid at the intervals specified in
the TIP after the periodic maintenance
and lubrication chart. In addition, have
the oil seals of the master cylinders and
calipers as well as the brake hoses re-
placed at the intervals listed below or
whenever they are damaged or leak-
ing.
Oil seals: Replace every two
years.
Brake hoses: Replace every four
years.
EAU23111
Checking and lubricating the
throttle grip and cable
The operation of the throttle grip should
be checked before each ride. In addi-
tion, the cable should be lubricated at
the intervals specified in the periodic
maintenance chart.
Page 75 of 94
PERIODIC MAINTENANCE AND ADJUSTMENT
6-30
2
3
4
5
67
8
9 For XP500A For XP500 For XP500A
1. Fuse box
2. ABS solenoid fuse
3. ABS motor fuse
1
3
2
1. Headlight fuse
2. Ignition fuse
3. Backup fuse (for odometer and clock)
4. Radiator fan fuse
5. Fuel injection system fuse
6. Signaling system fuse
7. Spare fuse
8. Parking lighting fuse
7
7 7 8
123456
1. Headlight fuse
2. Ignition fuse
3. Backup fuse (for odometer and clock)
4. Radiator fan fuse
5. Fuel injection system fuse
6. Signaling system fuse
7. Spare fuse
8. ABS control unit fuse
9. Parking lighting fuse
10. Spare fuse
7
7 7 9
1
810
23456
Page 77 of 94
PERIODIC MAINTENANCE AND ADJUSTMENT
6-32
2
3
4
5
67
8
9
3. Place a new headlight bulb into po-
sition, and then secure it with the
bulb holder.
4. Install the headlight bulb cover,
and then connect the coupler.
5. Have a Yamaha dealer adjust the
headlight beam if necessary.
EAU43040
Tail/brake light
If the tail/brake light does not come on,
have a Yamaha dealer check its electri-
cal circuit or replace the bulb.
EAU43051
Replacing a front turn signal
light bulb
1. Place the scooter on the center-
stand.
2. Remove the socket (together with
the bulb) by turning it counter-
clockwise.
3. Remove the burnt-out bulb by pull-
ing it out.
4. Insert a new bulb into the socket.
5. Install the socket (together with the
bulb) by turning it clockwise.
1. Headlight bulb holder
2. Unhook.
1
2
1. Turn signal light bulb socket
1
Page 81 of 94

PERIODIC MAINTENANCE AND ADJUSTMENT
6-36
2
3
4
5
67
8
9 Engine overheating
WARNING
EWAT1040
Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the de-
tent to allow any residual pressure to escape. When the hissing sound has stopped, press down on the cap
while turning it counterclockwise, and then remove the cap.
TIP
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant
as soon as possible.
Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer checkand repair the cooling system.Add coolant. (See TIP.)
Start the engine. If the engine overheats again,
have a
Yamaha dealer check
and repair the cooling system.
There is
leakage.
There is
no leakage.
Page 91 of 94

INDEX
A
ABS (for ABS models) .............................3-14
ABS warning light (for ABS models) ..........3-3
Acceleration and deceleration ...................5-2
Air filter element, replacing ......................6-17
Anti-theft alarm (optional) ........................3-11
Auxiliary light bulb, replacing ...................6-34
B
Battery .....................................................6-27
Brake fluid, changing ...............................6-24
Brake fluid level, checking .......................6-23
Brake lever, front .....................................3-12
Brake lever, rear ......................................3-13
Brake levers, lubricating ..........................6-25
Braking ......................................................5-3
C
Care ...........................................................7-1
Catalytic converter ...................................3-18
Centerstand and sidestand, checking and
lubricating ..............................................6-25
Chain drive oil ..........................................6-14
Coolant ....................................................6-15
Coolant temperature gauge .......................3-5
D
Dimmer switch .........................................3-11
E
Engine break-in .........................................5-4
Engine idling speed .................................6-17
Engine oil and oil filter cartridge ..............6-11
Engine stop switch...................................3-12
Engine trouble warning light ......................3-3
F
Front and rear brake lever free play ........6-21
Front and rear brake pads, checking .......6-22Front fork, checking ................................. 6-26
Fuel ......................................................... 3-16
Fuel consumption, tips for reducing .......... 5-3
Fuel gauge ................................................ 3-5
Fuel tank cap ........................................... 3-15
Fuses, replacing ...................................... 6-29
H
Handlebar switches ................................. 3-11
Hazard switch .......................................... 3-12
Headlight bulb, replacing ......................... 6-31
Helmet holder .......................................... 3-20
High beam indicator light ........................... 3-3
Horn switch.............................................. 3-12
I
Identification numbers ............................... 9-1
Ignition circuit cut-off system ................... 3-23
Immobilizer system.................................... 3-1
Immobilizer system indicator light ............. 3-4
Indicator and warning lights....................... 3-3
K
Key identification number .......................... 9-1
L
License plate light bulb, replacing ........... 6-33
M
Main switch/steering lock .......................... 3-2
Matte color, caution ................................... 7-1
Model label ................................................ 9-2
Multi-function display ................................. 3-6
P
Panels, removing and installing................. 6-7
Parking ...................................................... 5-4
Part locations............................................. 2-1
Pass switch ............................................. 3-11Periodic maintenance and lubrication
chart ........................................................ 6-3
R
Rear brake lock lever .............................. 3-14
Rear brake lock lever cable, adjusting .... 6-21
Rear view mirrors .................................... 3-22
Rider backrest, adjusting......................... 3-19
S
Safe-riding points ...................................... 1-5
Safety information ..................................... 1-1
Seat ......................................................... 3-18
Shock absorber assembly ....................... 3-22
Sidestand ................................................ 3-23
Spark plugs, checking ............................. 6-10
Specifications ............................................ 8-1
Speedometer............................................. 3-4
Starting off ................................................. 5-2
Starting the engine .................................... 5-1
Start switch.............................................. 3-12
Steering, checking................................... 6-27
Storage...................................................... 7-3
Storage compartments ............................ 3-20
T
Tail/brake light ......................................... 6-32
Throttle cable free play, checking ........... 6-18
Throttle grip and cable, checking and
lubricating ............................................. 6-24
Tires ........................................................ 6-19
Tool kit....................................................... 6-2
Troubleshooting ...................................... 6-34
Troubleshooting charts............................ 6-35
Turn signal indicator lights ........................ 3-3
Turn signal light bulb (front), replacing .... 6-32
Turn signal switch ................................... 3-11
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