2009 YAMAHA SUPERJET cooling

Operation
43
(5) Flush the cooling system to prevent it
from clogging with salt, sand, or dirt. (See
page 45 for flushing procedures.)
(6) If the watercraft will be stored for a week
or more, lubricate internal engine compo-
nents to help prevent corrosion. (See
page 46 for lubrication procedures.)
(7) Rinse the engine and engine compart-
ment with a small amount of water.
NOTICE: Do not use high-pressure
water when rinsing the engine or en-
gine compartment as severe engine
damage could result.
[ECJ00571]
(8) Wipe the engine and engine compart-
ment dry with a clean cloth (repeat step 3,
if necessary).
(9) Wipe the hull, steering pole, handlebars,
and jet unit dry with a clean cloth.
(10) Spray a rust inhibitor on metallic parts to
minimize corrosion.
(11) Allow the engine compartment to air dry
completely before installing the hood.
EJU33421
Transporting
WARNING
EWJ00750
Always turn the fuel cock knob to “OFF”
when transporting the watercraft, other-
wise fuel could leak out into the engine or
engine compartment, which would create
a fire hazard.
Transport this watercraft using a special trail-
er that incorporates a hole into which the pin
can be inserted and locked after passing it
through the bow rope hole.
After securing the bow with the pin, secure the
stern with ropes or tie downs routed over the
gunwales. Use a rubber shock cord to secure
the steering pole to the watercraft. NOTICE:
Do not secure the steering pole with ropes
or tie downs and do not secure it to the
1Pin
2Bow rope hole
UF2F71E0.book Page 43 Thursday, April 10, 2008 11:47 AM

Maintenance and care
45
EJU33480
Storage
WARNING
EWJ00320
Always turn the fuel cock knob to “OFF”
when storing the watercraft, otherwise
fuel could leak out into the engine or en-
gine compartment, which would create a
fire hazard.
Storage for long periods of time, such as win-
ter storage, requires preventive maintenance
to ensure against deterioration. It is advisable
to have the watercraft serviced by a Yamaha
dealer prior to storage. However, the following
procedures can be performed by the owner.
EJU33513Flushing the cooling system
Flushing the cooling system is essential to
prevent it from clogging with salt, sand, or dirt.
(1) Place the watercraft in a horizontal posi-
tion.
(2) Remove the hood. (See page 17 for hood
removal and installation procedures.)
(3) Remove the flushing hose connector
cap, and then insert the garden hoseadapter into the flushing hose connector
and turn it until it is securely connected.
(4) Connect the garden hose adapter to a
water tap using a garden hose.
TIP:
A garden hose is not included.
(5) Start the engine, and then immediately
turn the water supply on until water flows
out continually from the cooling water pi-
lot outlet. NOTICE: Do not run the en-
gine for more than 15 seconds without
supplying water, otherwise the engine
could overheat.
[ECJ01010]
TIP:
If you will be storing the watercraft for a pro-
longed period, such as winter storage, top off
the fuel tank with fresh gasoline and add fuel
stabilizer and conditioner to the fuel tank ac-
cording to the manufacturer’s instruction be-
fore starting the engine.
(6) Run the engine at idling speed for about
3 minutes watching the engine condition.
If the engine stops while flushing, turn the
water supply off immediately and repeat
the above steps. NOTICE: Do not sup-
ply water to the cooling water passag-
es when the engine is not running. The
water could flow back through the
1Garden hose adapter
2Flushing hose connector
3Flushing hose connector cap
UF2F71E0.book Page 45 Thursday, April 10, 2008 11:47 AM

Maintenance and care
46
muffler into the engine, causing se-
vere engine damage.
[ECJ00122]
(7) Turn the water supply off, and then force
the remaining water out of the cooling
water passages by alternately squeezing
and releasing the throttle lever for 10 to
15 seconds.
(8) Stop the engine.
(9) Remove the garden hose adapter and in-
stall the flushing hose connector cap.
(10) Install the hood.
EJU33562Lubrication
(1) Remove the hood. (See page 17 for hood
removal and installation procedures.)
(2) Remove the silencer cap.
(3) Start the engine with the watercraft in a
well-ventilated area. NOTICE: Do not
run the engine for more than 15 sec-
onds without supplying water, other-
wise the engine could overheat.
[ECJ00562]
(4) With the engine running at a fast idle,
quickly spray as much rust inhibitor as
possible through the hole in the silencer
cover. Keep spraying until the engine
stalls (or a maximum of 15 seconds).
WARNING! Do not pour or spray gas-
oline, or any substance other than a
rust inhibitor through the hole in the
silencer cover. Do not spray flamma-
ble rust inhibitor products on enginesurfaces while the engine is hot. Oth-
erwise, a fire or explosion could oc-
cur.
[EWJ00301]
(5) Install the silencer cap securely.
NOTICE: Be sure to install the silencer
cap securely after fogging the engine,
otherwise water could enter the en-
gine and cause damage.
[ECJ00152]
(6) Lubricate all cables such as the throttle,
choke, and steering cables. Use a suit-
able marine grease applicator to pres-
sure-lubricate the cables and purge out
any moisture between the inner and outer
cables.
(7) Lubricate the areas of the watercraft
specified in “Lubrication points” on page
56.
(8) Install the hood.
EJU33681Battery
If the watercraft will not be used for more than
a month, remove the battery from the water-
craft and store it in a cool, dry place.
(1) Disconnect the negative (–) battery lead
first, then the positive (+) battery lead and
breather hose, and then remove the bat-
tery from the watercraft.
(2) Clean the battery casing using fresh wa-
ter.
(3) If the battery terminals are dirty or corrod-
ed, clean them with a wire brush.
(4) Fully charge the battery.
(5) Apply Yamaha Marine Grease or
Yamaha Grease A to the battery termi-
nals, and then store the battery in a cool,
dry place.
(6) Check the battery at least once every 2
months and fully charge it if necessary.
NOTICE: Always keep the battery
charged. Storing a discharged battery
can cause permanent battery damage.
[ECJ00101]
1Silencer cap
UF2F71E0.book Page 46 Thursday, April 10, 2008 11:47 AM

Maintenance and care
49
EJU33821Periodic maintenance chart
The following chart gives general guidelines for periodic maintenance. However, maintenance
may need to be performed more frequently depending on your operating conditions.
This “ ” mark indicates maintenance that you may do yourself.
This “ ” mark indicates work to be done by a Yamaha dealer.
Item OperationInitial Thereafter every
Page 10
hours50
hours100
hours100
hours200
hours
6
months12
months12
months24
months
Spark plugsCheck, clean, adjust 55
Lubrication pointsLubricate 56
Intermediate hous-
ingLubricate 56
Fuel systemCheck 51
Fuel filterCheck, clean, replace 51
Fuel tankCheck, clean 51
CarburetorCheck, adjust 58
Trolling speedCheck, adjust 58
Carburetor throt-
tle shaftCheck —
Cooling water pas-
sagesFlush
*45
Bilge strainerClean —
ImpellerCheck —
Jet thrust nozzle
angleCheck, adjust 51
Handlebar pivot
shaftCheck —
Steering frictionCheck, adjust 52
Throttle cableCheck, adjust 54
Choke cableCheck, adjust 57
BatteryCheck, charge 57
Rubber couplingCheck —
Engine mountCheck —
UF2F71E0.book Page 49 Thursday, April 10, 2008 11:47 AM

Specifications
60
EJU34542
Specifications
Watercraft capacity:
Maximum people on board:
1 person
Dimensions:
Length:
2240 mm (88.2 in)
Width:
680 mm (26.8 in)
Height:
660 mm (26.0 in)
Dry weight:
139 kg (306 lb)
Performance:
Maximum output (according to ISO 8665/SAE
J1228):
48.50 kW@6250 r/min
Maximum fuel consumption:
29.0 L/h (7.7 US gal/h, 6.4 Imp.gal/h)
Cruising range at full throttle:
0.62 hour
Trolling speed:
1300 ±50 r/min
Engine:
Engine type:
2-stroke
Number of cylinders:
2
Engine displacement:
701 cm³
Bore & stroke:
81.0 × 68.0 mm (3.19 × 2.68 in)
Compression ratio:
7.2 : 1
Lubrication system:
Pre-mixed fuel and oil
Cooling system:
Water
Starting system:
Electric
Ignition system:
C.D.I.
Spark plug:
BR7HS
Spark plug gap:
0.6–0.7 mm (0.024–0.028 in)
Battery capacity:
12 V, 19.0 AhCharging system:
Flywheel magneto
Drive unit:
Propulsion system:
Jet pump
Jet pump type:
Axial flow, single stage
Impeller rotation:
Counterclockwise
Jet thrust nozzle angle:
P1: 14.4+14.4 °
P2: 17.3+17.3 °
Fuel and oil:
Recommended fuel:
Regular unleaded gasoline
Minimum octane rating (PON):
86
Minimum octane rating (RON):
90
Recommended engine oil:
YAMALUBE 2-W or TC-W3 outboard motor
oil or equivalent
Fuel mixing ratio (fuel to oil):
50 :1
Fuel tank total capacity:
18 L (4.8 US gal, 4.0 Imp.gal)
Fuel tank reserve capacity:
5.5 L (1.5 US gal, 1.2 Imp.gal)
UF2F71E0.book Page 60 Thursday, April 10, 2008 11:47 AM

Index
2-stroke engine oil .................................... 24
B
Battery ................................................ 28, 46
Battery, checking...................................... 57
Battery, jumping ....................................... 64
Beaching the watercraft ........................... 42
Bilge ......................................................... 28
Boarding and starting in deep water ........ 38
Boarding and starting in shallow water .... 37
Bow rope hole .......................................... 22
C
Capsized watercraft ................................. 39
Carburetor, adjusting................................ 58
Choke cable, adjusting ............................. 57
Choke knob .............................................. 20
Cleaning the watercraft ............................ 47
Cooling water pilot outlet .................... 20, 31
Craft Identification Number (CIN) ............... 1
Cruising limitations ..................................... 8
E
Emergency procedures ............................ 63
Engine break-in ........................................ 32
Engine compartment ................................ 27
Engine overheat warning system ............. 22
Engine serial number ................................. 1
Engine shut-off cord (lanyard) .................. 30
Engine shut-off switch .............................. 19
Engine stop switch ................................... 19
Enjoy your watercraft responsibly ............ 14
F
Fire extinguisher....................................... 28
Flushing the cooling system ..................... 45
Fuel and oil............................................... 24
Fuel cock knob ......................................... 18
Fuel filter .................................................. 51
Fuel system .............................................. 27
Fuel system, checking.............................. 51
Fuel tank .................................................. 51
Fuel tank filler cap .................................... 18
Fuel tank, filling ........................................ 25
Fuse, replacing......................................... 64
G
Gasohol .................................................... 24
Gasoline ................................................... 24Getting to know your watercraft ............... 35
H
Hazard information ................................... 12
Hood ......................................................... 17
Hull and deck ........................................... 27
I
Identification numbers ................................ 1
J
Jet intake .................................................. 30
Jet intake and impeller, cleaning .............. 63
Jet thrust nozzle angle, adjusting ............. 53
Jet thrust nozzle angle, checking ............. 51
Jumper cables, connecting ...................... 64
K
Kneeling ................................................... 36
L
Labels, important ........................................ 2
Labels, other .............................................. 6
Labels, warning .......................................... 3
Launching the watercraft .......................... 32
Learning to operate your watercraft ......... 35
Leaving the watercraft .............................. 34
Limitations on who may operate the
watercraft ................................................ 7
Lubrication................................................ 46
Lubrication points ..................................... 56
M
Main components, location of .................. 15
Maintenance and adjustments ................. 47
Mixing fuel and oil .................................... 24
O
Operating in weeded areas ...................... 42
Operating positions .................................. 36
Operating your watercraft ......................... 35
Operation ................................................. 32
Operation of controls and other
functions ............................................... 17
Operation requirements ............................. 9
Owner’s/operator’s manual and tool kit .... 47
P
Periodic maintenance chart ...................... 49
Post-operation care .................................. 42
Pre-operation check list ............................ 26
Pre-operation check points ...................... 27
Pre-operation checks ............................... 26
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