2009 YAMAHA MAJESTY 125 engine coolant

SAFETY INFORMATION.....................1-1
Further safe-riding points .................1-5
DESCRIPTION.....................................2-1
Left view ...........................................2-1
Right view .........................................2-2
Controls and instruments .................2-3
INSTRUMENT AND CONTROL
FUNCTIONS........................................3-1
Main switch/steering lock .................3-1
Indicator and warning lights .............3-2
Turn signal indicator lights ...............3-2
High beam indicator light ................3-2
Oil change indicator..........................3-2
Coolant temperature warning light ..3-2
Speedometer unit .............................3-3
Fuel and battery voltage
gauge.............................................3-4
Clock .................................................3-5
Anti-theft alarm (optional) .................3-5
Handlebar switches ..........................3-6
Dimmer switch ..................................3-6
Turn signal switch ............................3-6
Horn switch .....................................3-6
Start switch ......................................3-6
Hazard switch ..................................3-6
Front brake lever...............................3-7
Rear brake lever................................3-7
Fuel tank cap ....................................3-7
Fuel ...................................................3-8Fuel tank breather/overflow hose .....3-9
Catalytic converter..........................3-10
Seat.................................................3-10
Storage compartment.....................3-11
Storage compartment.....................3-12
Adjusting the shock absorber
assemblies...................................3-13
Sidestand ........................................3-13
Ignition circuit cut-off system .........3-14
FOR YOUR SAFETY – PRE-
OPERATION CHECKS........................4-1
Pre-operation check list....................4-2
OPERATION AND IMPORTANT
RIDING POINTS..................................5-1
Starting the engine ...........................5-1
Starting off ........................................5-2
Acceleration and deceleration ..........5-2
Braking..............................................5-3
Tips for reducing fuel
consumption..................................5-3
Engine break-in.................................5-4
Parking ..............................................5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT.....................................6-1
Owner’s tool kit .................................6-1
Periodic maintenance and lubrication
chart ..............................................6-3
Removing and installing panels........6-7Checking the spark plug ..................6-8
Engine oil ..........................................6-9
Final transmission oil ......................6-11
Coolant ...........................................6-12
Air filter and V-belt case
air filter elements .........................6-14
Adjusting the carburetor .................6-15
Adjusting the throttle cable
free play .......................................6-15
Valve clearance ...............................6-16
Tires ................................................6-16
Cast wheels ....................................6-18
Front and rear brake lever
free play .......................................6-18
Checking the front and rear
brake pads ..................................6-19
Checking the brake fluid
level .............................................6-20
Changing the brake fluid ................6-21
Checking and lubricating the
cables ..........................................6-21
Lubricating the front and
rear brake levers..........................6-21
Checking and lubricating the
centerstand and sidestand .........6-22
Checking the front fork ...................6-23
Checking the steering.....................6-23
Checking the wheel bearings .........6-24
Battery ............................................6-24
Replacing the fuses ........................6-26
Replacing a headlight bulb .............6-26
TABLE OF CONTENTS
5D8-F8199-E1.QXD 10/7/08 07:39 Página 6

EAU10420
Right view
DESCRIPTION
2-2
2
12345
678
1. Grab bar (page 5-2)
2. Owner’s tool kit (page 6-1)
3. Battery (page 6-24)
4. Fuse (page 6-26)5. Coolant reservoir cap (page 6-12)
6. Centerstand (page 6-22)
7. Engine oil filler cap (page 6-9)
8. Rear brake pads (page 6-19)
5D8-F8199-E1.QXD 10/7/08 07:39 Página 14

INSTRUMENT AND CONTROL FUNCTIONS
3-1
3
EAU10460
Main switch/steering lock
The main switch/steering lock con-
trols the ignition and lighting systems,
and is used to lock the steering. The
various positions are described
below.
EAU34121
ON “ ”
All electrical circuits are supplied with
power; the meter lighting, taillight,
license plate light and auxiliary lights
come on, and the engine can be star-
ted. The key cannot be removed.
TIP
The headlights come on automatically
when the engine is started and stay
on until the key is turned to “ ” or
the sidestand is moved down.
EAU10661
OFF “ ”
All electrical systems are off. The key
can be removed.
EWA10061
s s
WARNING
Never turn the key to “ ” or “ ”
while the vehicle is moving. Other-
wise the electrical systems will be
switched off, which may result in
loss of control or an accident.
EAUM1020
“”
The coolant temperature warning light
should come on when the key is tur-
ned to “ ”. (See page 3-2).
EAU10681
LOCK “ ”
The steering is locked, and all electri-
cal systems are off. The key can be
removed.
T
o lock the steering
1. Push.
2. Turn.
1. Turn the handlebars all the way to
the left.
2. Push the key in from the “ ”
position, and then turn it to “ ”
while still pushing it.
3. Remove the key.
ON OFF
LOCK
5D8-F8199-E1.QXD 10/7/08 07:39 Página 16

To unlock the steering
1. Push.
2. Turn.
1. Push the key in, and then turn it
to “ ” while still pushing it.
EAU11003
Indicator and warning lights
1. Alarm indicator light
2. Left turn signal indicator light “ ”
3. High beam indicator light “ ”
4. Coolant temperature warning
light “ ”
5. Right turn signal indicator light “ ”
EAU11030
Turn signal indicator lights “ ”
and “ ”
The corresponding indicator light flas-
hes when the turn signal switch is
pushed to the left or right.
EAU11080
High beam indicator light “ ”
This indicator light comes on
when the high beam of the headlight
is switched on.
EAUS1450
Oil change indicator
At the initial 1000 km (600mi) and
every 3000 km (1800 mi) thereafter,
“CHnGE OIL” appears in the odome-
ter/clock display to indicate that the
engine oil should be changed. (See
page 6-9).
EAUM1082
Coolant temperature warning light
“”
This warning light comes on if the
engine overheats. If this occurs, stop
the engine immediately and allow the
engine to cool.
The electrical circuit of the warning
light can be checked according to the
following procedure.
1. Turn the key to “ ”.
2. If the warning light does not
come on, have a Yamaha dealer
check the electrical circuit.
ECA10021
NOTICE
Do not continue to operate the
engine if it is overheating.
Fuel
Battery
TOTALTRIP
123 45
1
2
INSTRUMENT AND CONTROL FUNCTIONS
3-2
3
5D8-F8199-E1.QXD 10/7/08 07:39 Página 17

TIP
●For radiator-fan-equipped vehi-
cles, the radiator fan(s) automati-
cally switch on or off according to
the coolant temperature in the
radiator.
●If the engine overheats, see page
6-32 for further instructions.
EAUS1362
Speedometer unit
1. “TRIP” button/“RESET” button
2. Multi-function display
3. Speedometer
4. Red zone
The speedometer unit is equipped
with the following:
●a speedometer (which shows the
riding speed)
ECAS0010
NOTICE
Do not operate the scooter in the
speedometer red zone. Red zone:
120 km/h (75 mph) and above
●an odometer (which shows the
total distance traveled)
●a tripmeter (which shows the dis-
tance traveled since it was last
set to zero)
Pushing the “TRIP” button switches
the display between the odometer
mode “ODO” and the tripmeter mode
“TRIP”. To reset the tripmeter, enter
the “TRIP” mode, and then hold down
the “TRIP” button for at least one
second. The tripmeter can be used
together with the fuel gauge to esti-
mate the distance that can be trave-
led with a full tank of fuel. This infor-
mation will enable you to plan future
fuel stops.
Setting the odometer/tripmeter
reading mode
The odometer and tripmeter can be
set to count in either kilometers or
miles according to the following pro-
cedure.
1. Turn the key to “ ” while pres-
sing the reset button.
2. Release the reset button when
the display comes on.
3. The current mode appears in the
display: “CONT” (continental) for
the kilometer mode and “EnGL”
(English) for the mile mode.
TOTALTRIP
1
2
34
INSTRUMENT AND CONTROL FUNCTIONS
3-3
3
5D8-F8199-E1.QXD 10/7/08 07:39 Página 18

FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-2
4
EAU15605
Pre-operation check list
ITEM CHECKS PAGE
• Check fuel level in fuel tank.
Fuel• Refuel if necessary.3-8
• Check fuel line for leakage.
• Check oil level in engine.
Engine oil• If necessary, add recommended oil to specified level. 6-9
• Check vehicle for oil leakage.
Final transmission oil• Check vehicle for oil leakage. 6-11
• Check coolant level in reservoir.
Coolant• If necessary, add recommended coolant to specified level. 6-12
• Check cooling system for leakage.
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Front brake• Replace if necessary. 6-18 , 6-19, 6-20, 6-21
• Check fluid level in reservoir.
• If necessary, add recommended brake fluid to specified level.
• Check hydraulic system for leakage.
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Rear brake• Replace if necessary. 6-18, 6-19, 6-20, 6-21
• Check fluid level in reservoir.
• If necessary, add recommended brake fluid to specified level.
• Check hydraulic system for leakage.
• Make sure that operation is smooth.
Throttle grip• Check cable free play. 6-15
• If necessary, have Yamaha dealer adjust cable free play
and lubricate cable and grip housing.
• Check for damage.
Wheels and tires• Check tire condition and tread depth. 6-16, 6-18
• Check air pressure.
• Correct if necessary.
5D8-F8199-E1.QXD 10/7/08 07:39 Página 32

PERIODIC MAINTENANCE AND ADJUSTMENT
6-5
6
ODOMETER READING
CHECK OR ANNUAL
NO. ITEM MAINTENANCE JOB
1000 km 6000 km 12000 km 18000 km 24000 kmCHECK
(600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi)
Shock absorber• Check operation and shock
√√√ √
18 *
assembliesabsorbers for oil leakage.
19 *Carburetor• Adjust engine idling speed.√√ √√ √ √
• Change. (See page 3-2). √When the oil change indicator light
20Engine oilcomes on [every 3000 km (1800 mi)]
• Check oil level and vehicle for
oil leakage.Every 3000 km (1800 mi)√
21 *Engine oil
strainer• Clean.√
• Check coolant level and vehicle
√√√ √√
22 *Cooling systemfor coolant leakage.
• Change. Every 3 years
Final transmission• Check vehicle for oil leakage.√√ √23
oil
• Change.√√ √
24 *V-belt• Replace. Every 10000 km (6000 mi)
Front and rear
25*
brake switches• Check operation.√√ √√ √ √
26Moving parts
• Lubricate.√√√ √√
and cables
• Check operation and free play.
Throttle grip • Adjust the throttle cable free play
27 *housingif necessary.√√√ √√
and cable• Lubricate the throttle grip
housing and cable.
5D8-F8199-E1.QXD 10/7/08 07:39 Página 42

1. Final transmission oil filler cap
5. Install the final transmission oil
drain bolt, and then tighten it to
the specified torque.
1. Final transmission oil drain bolt
6. Refill with the specified amount
of the recommended final trans-
mission oil, and then install and
tighten the oil filler cap. WAR-
NING! Make sure that no
foreign material enters the final
transmission case. Make sure
that no oil gets on the tire or
wheel.
[EWA11311]
7. Check the final transmission case
for oil leakage. If oil is leaking,
check for the cause.
EAU20070
Coolant
The coolant level should be checked
before each ride. In addition, the coo-
lant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU20103
To check the coolant level
1. Place the vehicle on the centers-
tand.
TIP
●The coolant level must be chec-
ked on a cold engine since the
level varies with engine tempera-
ture.
●Make sure that the vehicle is
positioned straight up when
checking the coolant level. A
slight tilt to the side can result in
a false reading.
2. Check the coolant level in the
coolant reservoir.
TIP
The coolant should be between the
minimum and maximum level marks.
Recommended final transmission
oil:
See page 8-1
Oil quantity:
0.15 L (0.16 US qt, 0.13 Imp.qt)
Tightening torque:
Final transmission oil drain bolt:
22 Nm (2.2 m•kgf, 15.9 ft•lbf)
1
1
PERIODIC MAINTENANCE AND ADJUSTMENT
6-12
6
5D8-F8199-E1.QXD 10/7/08 07:39 Página 49