2009 YAMAHA MAJESTY 125 change wheel

SAFETY INFORMATION.....................1-1
Further safe-riding points .................1-5
DESCRIPTION.....................................2-1
Left view ...........................................2-1
Right view .........................................2-2
Controls and instruments .................2-3
INSTRUMENT AND CONTROL
FUNCTIONS........................................3-1
Main switch/steering lock .................3-1
Indicator and warning lights .............3-2
Turn signal indicator lights ...............3-2
High beam indicator light ................3-2
Oil change indicator..........................3-2
Coolant temperature warning light ..3-2
Speedometer unit .............................3-3
Fuel and battery voltage
gauge.............................................3-4
Clock .................................................3-5
Anti-theft alarm (optional) .................3-5
Handlebar switches ..........................3-6
Dimmer switch ..................................3-6
Turn signal switch ............................3-6
Horn switch .....................................3-6
Start switch ......................................3-6
Hazard switch ..................................3-6
Front brake lever...............................3-7
Rear brake lever................................3-7
Fuel tank cap ....................................3-7
Fuel ...................................................3-8Fuel tank breather/overflow hose .....3-9
Catalytic converter..........................3-10
Seat.................................................3-10
Storage compartment.....................3-11
Storage compartment.....................3-12
Adjusting the shock absorber
assemblies...................................3-13
Sidestand ........................................3-13
Ignition circuit cut-off system .........3-14
FOR YOUR SAFETY – PRE-
OPERATION CHECKS........................4-1
Pre-operation check list....................4-2
OPERATION AND IMPORTANT
RIDING POINTS..................................5-1
Starting the engine ...........................5-1
Starting off ........................................5-2
Acceleration and deceleration ..........5-2
Braking..............................................5-3
Tips for reducing fuel
consumption..................................5-3
Engine break-in.................................5-4
Parking ..............................................5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT.....................................6-1
Owner’s tool kit .................................6-1
Periodic maintenance and lubrication
chart ..............................................6-3
Removing and installing panels........6-7Checking the spark plug ..................6-8
Engine oil ..........................................6-9
Final transmission oil ......................6-11
Coolant ...........................................6-12
Air filter and V-belt case
air filter elements .........................6-14
Adjusting the carburetor .................6-15
Adjusting the throttle cable
free play .......................................6-15
Valve clearance ...............................6-16
Tires ................................................6-16
Cast wheels ....................................6-18
Front and rear brake lever
free play .......................................6-18
Checking the front and rear
brake pads ..................................6-19
Checking the brake fluid
level .............................................6-20
Changing the brake fluid ................6-21
Checking and lubricating the
cables ..........................................6-21
Lubricating the front and
rear brake levers..........................6-21
Checking and lubricating the
centerstand and sidestand .........6-22
Checking the front fork ...................6-23
Checking the steering.....................6-23
Checking the wheel bearings .........6-24
Battery ............................................6-24
Replacing the fuses ........................6-26
Replacing a headlight bulb .............6-26
TABLE OF CONTENTS
5D8-F8199-E1.QXD 10/7/08 07:39 Página 6

1. Final transmission oil filler cap
5. Install the final transmission oil
drain bolt, and then tighten it to
the specified torque.
1. Final transmission oil drain bolt
6. Refill with the specified amount
of the recommended final trans-
mission oil, and then install and
tighten the oil filler cap. WAR-
NING! Make sure that no
foreign material enters the final
transmission case. Make sure
that no oil gets on the tire or
wheel.
[EWA11311]
7. Check the final transmission case
for oil leakage. If oil is leaking,
check for the cause.
EAU20070
Coolant
The coolant level should be checked
before each ride. In addition, the coo-
lant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU20103
To check the coolant level
1. Place the vehicle on the centers-
tand.
TIP
●The coolant level must be chec-
ked on a cold engine since the
level varies with engine tempera-
ture.
●Make sure that the vehicle is
positioned straight up when
checking the coolant level. A
slight tilt to the side can result in
a false reading.
2. Check the coolant level in the
coolant reservoir.
TIP
The coolant should be between the
minimum and maximum level marks.
Recommended final transmission
oil:
See page 8-1
Oil quantity:
0.15 L (0.16 US qt, 0.13 Imp.qt)
Tightening torque:
Final transmission oil drain bolt:
22 Nm (2.2 m•kgf, 15.9 ft•lbf)
1
1
PERIODIC MAINTENANCE AND ADJUSTMENT
6-12
6
5D8-F8199-E1.QXD 10/7/08 07:39 Página 49

EWA10470
s s
WARNING
●Have a Yamaha dealer replace
excessively worn tires. Besides
being illegal, operating the
vehicle with excessively worn
tires decreases riding stability
and can lead to loss of control.
●The replacement of all wheel
and brake related parts, inclu-
ding the tires, should be left to
a Yamaha dealer, who has the
necessary professional know-
ledge and experience.
EAU21960
Cast wheels
To maximize the performance, durabi-
lity, and safe operation of your vehi-
cle, note the following points regar-
ding the specified wheels.
●The wheel rims should be chec-
ked for cracks, bends or warpage
before each ride. If any damage
is found, have a Yamaha dealer
replace the wheel. Do not
attempt even the smallest repair
to the wheel. A deformed or crac-
ked wheel must be replaced.
●The wheel should be balanced
whenever either the tire or wheel
has been changed or replaced.
An unbalanced wheel can result
in poor performance, adverse
handling characteristics, and a
shortened tire life.
●Ride at moderate speeds after
changing a tire since the tire sur-
face must first be “broken in” for
it to develop its optimal characte-
ristics.
EAU33453
Front and rear brake lever
free play
Front
Rear
There should be no free play at the
brake lever ends. If there is free play,
PERIODIC MAINTENANCE AND ADJUSTMENT
6-18
6
5D8-F8199-E1.QXD 10/7/08 07:39 Página 55

Dimensions:Overall length:
2030 mm (79.9 in)
Overall width:
745 mm (29.3 in)
Overall height:
1285 mm (50.6 in)
Seat height:
774 mm (30.5 in)
Wheelbase:
1480 mm (58.3 in)
Ground clearance:
102 mm (4.02 in)
Minimum turning radius:
3840 mm (151.2 in)
Weight:With oil and fuel:
148.0 kg (326 lb)
Engine:Engine type:
Liquid cooled 4-stroke, SOHC
Cylinder arrangement:
Forward-inclined single cylinder
Displacement:
124.1 cm
3
Bore x stroke:
53.7 x 54.8 mm (2.11 x 2.16 in)
Compression ratio:
11.00 :1
Starting system:
Electric starter
Lubrication system:
Wet sump
Engine oil:Type:
SAE 10W-30, SAE 10W-40, SAE 20W-40
or SAE 20W-50
Recommended engine oil grade:
API service SE, SF, SG type or higher
Engine oil quantity:Periodic oil change:
1.20 L (1.27 US qt, 1.06 Imp.qt)
Final transmission oil:Type:
SAE 10W-30 type SE motor oil
Quantity:
0.15 L (0.16 US qt, 0.13 Imp.qt)
Cooling system:Coolant reservoir capacity (up to the maxi-
mum level mark):
0.30 L (0.32 US qt, 0.26 Imp.qt)
Radiator capacity (including all routes):
1.20 L (1.27 US qt, 1.06 Imp.qt)
Air filter:Air filter element:
Dry element
Fuel:Recommended fuel:
Regular unleaded gasoline only
Fuel tank capacity:
10.5 L (2.77 US gal, 2.31 Imp.gal)
Fuel reserve amount:
3.0 L (0.79 US gal, 0.66 Imp.gal)
Carburetor:Manufacturer:
MINARELLIType x quantity:
TK 5DS x 1
Spark plug (s):Manufacturer/model:
NGK/ CR8E
Spark plug gap:
0.7–0.8 mm (0.028–0.031 in)
Clutch:Clutch type:
Dry, centrifugal automatic
Transmission:Primary reduction system:
Helical gear
Primary reduction ratio:
40 x 15 (2.666)
Secondary reduction system:
Helical gear
Secondary reduction ratio:
40 x 15 (2.666)
Transmission type:
V-belt automatic
Operation:
Centrifugal automatic type
Chassis:Frame type:
Steel tube underbone
Caster angle:
28.00 º
Trail:
104.0 mm (4.09 in)
Front tire:Type:
Tubeless
SPECIFICATIONS
8-1
8
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AAcceleration and deceleration ...................5-2
Air filter and V-belt case air filter
elements ................................................6-14
Anti-theft alarm (optional) ..........................3-5
Auxiliary light bulb, replacing ...................6-30
BBattery......................................................6-24
Brake fluid level, checking .......................6-20
Brake fluid, changing ...............................6-21
Brake lever, front ........................................3-7
Brake lever, rear .........................................3-7
Brake levers, lubricating ..........................6-21
Braking .......................................................5-3
CCables, checking and lubricating ............6-21
Carburetor,adjusting.................................6-15
Care............................................................7-1
Catalytic converter ...................................3-10
Centerstand and sidestand, checking
and lubricating .......................................6-22
Clock ..........................................................3-5
Coolant.....................................................6-12
Coolant temperature warning light ............3-2
DDimmer switch ...........................................3-6
EEngine break-in ..........................................5-4
Engine oil ...................................................6-9
FFinal transmission oil ...............................6-11
Front and rear brake lever free play.........6-18
Front and rear brake pads, checking ......6-19
Front fork, checking .................................6-23Fuel ............................................................3-8
Fuel and battery voltage gauge .................3-4
Fuel consumption, tips for reducing ..........5-3
Fuel tank breather/overflow hose ..............3-9
Fuel tank cap .............................................3-7
Fuses, replacing .......................................6-26
HHandlebar switches ...................................3-6
Hazard switch ............................................3-6
Headlight bulb, replacing .........................6-26
High beam indicator light...........................3-2
Horn switch ................................................3-6
IIdentification numbers ...............................9-1
Ignition circuit cut-off system ..................3-14
Indicator and warning lights ......................3-2
KKey identification number ..........................9-1
LLicense plate light bulb, replacing ...........6-30
MMain switch/steering lock ..........................3-1
Matte color, caution ...................................7-1
Model label ................................................9-2
OOil change indicator ...................................3-2
PPanels, removing and installing .................6-7
Parking .......................................................5-4
Part locations .............................................2-1
Periodic maintenance and lubrication
chart .........................................................6-3
Pre-operation check list .............................4-2
SSafe-riding points.......................................1-5
Safety information ......................................1-1
Seat ..........................................................3-10
Shock absorber assemblies, adjusting....3-13
Sidestand .................................................3-13
Spark plug, checking .................................6-8
Specifications.............................................8-1
Speedometer unit ......................................3-3
Start switch ................................................3-6
Starting off .................................................5-2
Starting the engine.....................................5-1
Steering, checking ...................................6-23
Storage.......................................................7-3
Storage compartment ..............................3-11
Storage compartment ..............................3-12
TTail/brake light bulb or rear turn signal light
bulb, replacing .......................................6-29
Throttle cable free play, adjusting ............6-15
Tires .........................................................6-16
Tool kit ........................................................6-1
Troubleshooting .......................................6-31
Troubleshooting charts ............................6-32
Turn signal indicator lights .........................3-2
Turn signal light bulb (front), replacing ....6-28
Turn signal switch ......................................3-6
VValve clearance ........................................6-16
Vehicle identification number .....................9-1
WWheel bearings, checking........................6-24
Wheels .....................................................6-18
INDEX
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