2009 YAMAHA MAJESTY 125 brake fluid

SAFETY INFORMATION.....................1-1
Further safe-riding points .................1-5
DESCRIPTION.....................................2-1
Left view ...........................................2-1
Right view .........................................2-2
Controls and instruments .................2-3
INSTRUMENT AND CONTROL
FUNCTIONS........................................3-1
Main switch/steering lock .................3-1
Indicator and warning lights .............3-2
Turn signal indicator lights ...............3-2
High beam indicator light ................3-2
Oil change indicator..........................3-2
Coolant temperature warning light ..3-2
Speedometer unit .............................3-3
Fuel and battery voltage
gauge.............................................3-4
Clock .................................................3-5
Anti-theft alarm (optional) .................3-5
Handlebar switches ..........................3-6
Dimmer switch ..................................3-6
Turn signal switch ............................3-6
Horn switch .....................................3-6
Start switch ......................................3-6
Hazard switch ..................................3-6
Front brake lever...............................3-7
Rear brake lever................................3-7
Fuel tank cap ....................................3-7
Fuel ...................................................3-8Fuel tank breather/overflow hose .....3-9
Catalytic converter..........................3-10
Seat.................................................3-10
Storage compartment.....................3-11
Storage compartment.....................3-12
Adjusting the shock absorber
assemblies...................................3-13
Sidestand ........................................3-13
Ignition circuit cut-off system .........3-14
FOR YOUR SAFETY – PRE-
OPERATION CHECKS........................4-1
Pre-operation check list....................4-2
OPERATION AND IMPORTANT
RIDING POINTS..................................5-1
Starting the engine ...........................5-1
Starting off ........................................5-2
Acceleration and deceleration ..........5-2
Braking..............................................5-3
Tips for reducing fuel
consumption..................................5-3
Engine break-in.................................5-4
Parking ..............................................5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT.....................................6-1
Owner’s tool kit .................................6-1
Periodic maintenance and lubrication
chart ..............................................6-3
Removing and installing panels........6-7Checking the spark plug ..................6-8
Engine oil ..........................................6-9
Final transmission oil ......................6-11
Coolant ...........................................6-12
Air filter and V-belt case
air filter elements .........................6-14
Adjusting the carburetor .................6-15
Adjusting the throttle cable
free play .......................................6-15
Valve clearance ...............................6-16
Tires ................................................6-16
Cast wheels ....................................6-18
Front and rear brake lever
free play .......................................6-18
Checking the front and rear
brake pads ..................................6-19
Checking the brake fluid
level .............................................6-20
Changing the brake fluid ................6-21
Checking and lubricating the
cables ..........................................6-21
Lubricating the front and
rear brake levers..........................6-21
Checking and lubricating the
centerstand and sidestand .........6-22
Checking the front fork ...................6-23
Checking the steering.....................6-23
Checking the wheel bearings .........6-24
Battery ............................................6-24
Replacing the fuses ........................6-26
Replacing a headlight bulb .............6-26
TABLE OF CONTENTS
5D8-F8199-E1.QXD 10/7/08 07:39 Página 6

FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-2
4
EAU15605
Pre-operation check list
ITEM CHECKS PAGE
• Check fuel level in fuel tank.
Fuel• Refuel if necessary.3-8
• Check fuel line for leakage.
• Check oil level in engine.
Engine oil• If necessary, add recommended oil to specified level. 6-9
• Check vehicle for oil leakage.
Final transmission oil• Check vehicle for oil leakage. 6-11
• Check coolant level in reservoir.
Coolant• If necessary, add recommended coolant to specified level. 6-12
• Check cooling system for leakage.
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Front brake• Replace if necessary. 6-18 , 6-19, 6-20, 6-21
• Check fluid level in reservoir.
• If necessary, add recommended brake fluid to specified level.
• Check hydraulic system for leakage.
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Rear brake• Replace if necessary. 6-18, 6-19, 6-20, 6-21
• Check fluid level in reservoir.
• If necessary, add recommended brake fluid to specified level.
• Check hydraulic system for leakage.
• Make sure that operation is smooth.
Throttle grip• Check cable free play. 6-15
• If necessary, have Yamaha dealer adjust cable free play
and lubricate cable and grip housing.
• Check for damage.
Wheels and tires• Check tire condition and tread depth. 6-16, 6-18
• Check air pressure.
• Correct if necessary.
5D8-F8199-E1.QXD 10/7/08 07:39 Página 32

FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-3
4
ITEM CHECKS PAGE
Brake levers• Make sure that operation is smooth.
• Lubricate lever pivoting points if necessary.6-21
Centerstand, sidestand• Make sure that operation is smooth.
• Lubricate pivots if necessary.6-22
Chassis fasteners• Make sure that all nuts, bolts and screws are properly tightened.
• Tighten if necessary.–
Instruments, lights, • Check operation.
signals and switches• Correct if necessary.–
Sidestand switch • Check operation of ignition circuit cut-off system.
• If system is not working correctly, have Yamaha dealer check vehicle.3-13
Battery• Check fluid level.
• Fill with distilled water if necessary.6-24
5D8-F8199-E1.QXD 10/7/08 07:39 Página 33

PERIODIC MAINTENANCE AND ADJUSTMENT
6-4
6
ODOMETER READING
CHECK OR ANNUAL
NO. ITEM MAINTENANCE JOB
1000 km 6000 km 12000 km 18000 km 24000 kmCHECK
(600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi)
• Check operation, fluid level and
√√ √√ √ √
7*Front brakevehicle for fluid leakage.
• Replace brake pads. Whenever worn to the limit
• Check operation, fluid level and
√√ √√ √ √
8*Rear brakevehicle for fluid leakage.
• Replace brake pads. Whenever worn to the limit
9*Brake hoses• Check for cracks or damage.√√√ √√• Replace. Every 4 years
10 *Wheels• Check runout and for damage.√√√ √
• Check tread depth and for damage.
11 *Tires• Replace if necessary.
√√√ √√
• Check air pressure.
• Correct if necessary.
12 *Wheel bearings• Check bearing for looseness
√√√ √
or damage.
• Check bearing play and steering
13 *Steering bearingsfor roughness.√√ √√ √
• Lubricate with lithium-soap-
based grease.Every 24000 km (14000 mi)
14 *Chassis fasteners• Make sure that all nuts, bolts and
screws are properly tightened.√√√ √√
15Sidestand, • Check operation.
centerstand• Lubricate.√√√ √√
16 *Sidestand
switch• Check operation.√√ √√ √ √
17 *Front fork• Check operation and for oil
√√√ √
leakage.
5D8-F8199-E1.QXD 10/7/08 07:39 Página 41

PERIODIC MAINTENANCE AND ADJUSTMENT
6-6
6
ODOMETER READING
CHECK OR ANNUAL
NO. ITEM MAINTENANCE JOB
1000 km 6000 km 12000 km 18000 km 24000 kmCHECK
(600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi)
Mufflers and exhaust• Check the screw clamps for
√√ √√ √ √
28 *
looseness.
Lights, signals• Check operation.
√√ √√ √ √ 29 *
and switches• Adjust headlight beam.
EAUM2070
TIP
●The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
●Hydraulic brake service
•Regularly check and, if necessary, correct the brake fluid level.
•Every two years change the brake fluid.
•Replace the brake hoses every four years and if cracked or damaged.
5D8-F8199-E1.QXD 10/7/08 07:39 Página 43

EAU22580
Checking the brake fluid
level
Front brake
1. Minimum level mark
Rear brake
1. Minimum level mark
Insufficient brake fluid may allow air
to enter the brake system, possibly
causing it to become ineffective.
Before riding, check that the brake
fluid is above the minimum level mark
and replenish if necessary. A low bra-
ke fluid level may indicate worn brake
pads and/or brake system leakage. If
the brake fluid level is low, be sure to
check the brake pads for wear and
the brake system for leakage.
Observe these precautions:
●When checking the fluid level,
make sure that the top of the bra-
ke fluid reservoir is level.
●Use only the recommended qua-
lity brake fluid, otherwise the rub-
ber seals may deteriorate, cau-
sing leakage and poor braking
performance.
●Refill with the same type of brake
fluid. Mixing fluids may result in a
harmful chemical reaction and
lead to poor braking performan-
ce.
●Be careful that water does not
enter the brake fluid reservoir
when refilling. Water will signifi-
cantly lower the boiling point of
the fluid and may result in vapor
lock.
●Brake fluid may deteriorate pain-
ted surfaces or plastic parts.
Always clean up spilled fluid
immediately.
●As the brake pads wear, it is nor-
mal for the brake fluid level to
gradually go down. However, if
the brake fluid level goes down
suddenly, have a Yamaha dealer
check the cause.
Recommended brake fluid:
DOT 4MIN1
MIN1
PERIODIC MAINTENANCE AND ADJUSTMENT
6-20
6
5D8-F8199-E1.QXD 10/7/08 07:39 Página 57

EAU22721
Changing the brake fluid
Have a Yamaha dealer change the
brake fluid at the intervals specified in
the TIP after the periodic maintenan-
ce and lubrication chart. In addition,
have the oil seals of the brake master
cylinder and caliper as well as the
brake hose replaced at the intervals
listed below or whenever they are
damaged or leaking.
●Oil seals: Replace every two
years.
●Brake hose: Replace every four
years.
EAU23101
Checking and lubricating the
cables
The operation of all control cables
and the condition of the cables
should be checked before each ride,
and the cables and cable ends should
be lubricated if necessary. If a cable is
damaged or does not move smoothly,
have a Yamaha dealer check or repla-
ce it. WARNING! Damage to the
outer sheath may interfere with
proper cable operation and will
cause the inner cable to rust.
Replace a damaged cable as soon
as possible to prevent unsafe con-
ditions.
[EWA10721]EAU23172
Lubricating the front and
rear brake levers
Front brake lever
Rear brake lever
The pivoting points of the front and
rear brake levers must be lubricated
Recommended lubricant:
Engine oil
PERIODIC MAINTENANCE AND ADJUSTMENT
6-21
6
5D8-F8199-E1.QXD 10/7/08 07:39 Página 58

cleaning products, solvent or
thinner, fuel (gasoline), rust
removers or inhibitors, brake
fluid, antifreeze or electrolyte.
●Do not use high-pressure was-
hers or steam-jet cleaners sin-
ce they cause water seepage
and deterioration in the follo-
wing areas: seals (of wheel and
swingarm bearings, fork and
brakes), electric components
(couplers, connectors, instru-
ments, switches and lights),
breather hoses and vents.
●For scooters equipped with a
windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or scrat-
ching. Some cleaning com-
pounds for plastic may leave
scratches on the windshield.
Test the product on a small hid-
den part of the windshield to
make sure that it does not lea-
ve any marks. If the windshield
is scratched, use a quality
plastic polishing compound
after washing.
After normal use
1. Remove dirt with warm water, a
mild detergent, and a soft, clean
sponge, and then rinse tho-
roughly with clean water. Use a
toothbrush or bottlebrush for
hard-to-reach areas. Stubborn
dirt and insects will come off
more easily if the area is covered
with a wet cloth for a few minutes
before cleaning.
After riding in the rain, near the sea or
on salt-sprayed roads
1. Since sea salt or salt sprayed on
the roads during winter are extre-
mely corrosive in combination
with water, carry out the following
steps after each ride in the rain,
near the sea or on salt-sprayed
roads.
TIP
Salt sprayed on roads in the winter
may remain well into spring.
1. Clean the scooter with cold water
and a mild detergent after the
engine has cooled down. NOTI-
CE: Do not use warm watersince it increases the corrosive
action of the salt.
[ECA10791]
2. Apply a corrosion protection
spray on all metal, including
chrome- and nickel-plated, surfa-
ces to prevent corrosion.
After cleaning
1. Dry the scooter with a chamois or
an absorbing cloth.
2. Use a chrome polish to shine
chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally indu-
ced discoloring of stainless-steel
exhaust systems can be removed
through polishing.)
3. To prevent corrosion, it is recom-
mended to apply a corrosion pro-
tection spray on all metal, inclu-
ding chrome- and nickel-plated,
surfaces.
4. Use spray oil as a universal clea-
ner to remove any remaining dirt.
5. Touch up minor paint damage
caused by stones, etc.
6. Wax all painted surfaces.
7. Let the scooter dry completely
before storing or covering it.
SCOOTER CARE AND STORAGE
7-2
7
5D8-F8199-E1.QXD 10/7/08 07:39 Página 72