8-49
8Replacement of brake components requires
professional knowledge. These procedures
should be performed by a Yamaha dealer.EBU29071Adjusting the brake pedal free play The brake pedal free play must be adjusted at the
intervals specified in the periodic maintenance and
lubrication chart.TIPAlways perform this maintenance completely in
the following order whenever adjusting the rear
brake.Before adjusting the brake pedal free play,check the rear brake pads for wear.
The brake pedal free play should measure 0.0–5.0
mm (0.00–0.20 in) as shown. If the free play is in-
correct, adjust it as follows.1. Remove panel H. (See page 8-8.)
2. Loosen the locknut.
3. Turn the brake pedal free play adjusting nut in
direction (a) to increase the free play, and in
direction (b) to decrease it.
1. Brake pedal free play
U43P60E0.book Page 49 Tuesday, May 20, 2008 5:33 PM
INDEX
AAccessories and loading ................................................ 6-5
Accessories, auxiliary jack ........................................... 4-22
Air filter element, cleaning ............................................ 8-37
Axle boots .................................................................... 8-51BBattery .......................................................................... 8-54
Brake fluid, changing .................................................... 8-47
Brake fluid level, checking ............................................ 8-46
Brake hose protectors, checking the rear .................... 8-45
Brake lever, front .......................................................... 4-14
Brake levers, checking and lubricating ......................... 8-52
Brake pads, checking the front and rear ...................... 8-44
Brake pedal and rear brake lever ................................. 4-14
Brake pedal, checking and lubricating ......................... 8-53
Brake pedal free play, adjusting ................................... 8-49
Brakes, front and rear .................................................... 5-4CCables, checking and lubricating ................................. 8-52
Carrier, front ................................................................. 4-21
Carrier, rear .................................................................. 4-21
Chassis fasteners ........................................................... 5-7
Cleaning ......................................................................... 9-1
Coolant .................................................................. 5-3, 8-31
Coolant temperature warning light ................................. 4-2DDifferential gear lock indicator light ................................ 4-4
Differential gear oil ................................................ 5-3, 8-29Drive select lever .......................................................... 4-15
Drive select lever and driving in reverse ........................ 6-2
Drive select lever safety system cable, adjusting ......... 8-44
EEngine break-in .............................................................. 6-4
Engine oil ....................................................................... 5-3
Engine oil and oil filter cartridge ................................... 8-22
Engine stop switch ......................................................... 4-7
Engine trouble warning light ........................................... 4-3
EPS warning light ........................................................... 4-3FFinal gear oil .......................................................... 5-3, 8-26
Four-wheel-drive/differential gear lock indicator ............ 4-3
Front and rear brake lever free play, checking ............. 8-48
Fuel ....................................................................... 4-16, 5-3
Fuel tank cap ................................................................ 4-15
Fuses, replacing ........................................................... 8-57HHandlebar switches ........................................................ 4-7
Headlight beam, adjusting ............................................ 8-62
Headlight bulb, replacing .............................................. 8-59
High-range indicator light ............................................... 4-4
Horn switch .................................................................... 4-8IIdentification numbers .................................................. 11-1
Indicator lights and warning lights .................................. 4-2
Instruments, lights and switches .................................... 5-7
U43P60E0.book Page 1 Tuesday, May 20, 2008 5:33 PM
