EBU17420
TABLE OF CONTENTS
SAFETY INFORMATION .............................. 1-1
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ............................ 2-1
DESCRIPTION .............................................. 3-1
Left view ..................................................... 3-1
Right view................................................... 3-1
Controls and instruments ........................... 3-2
INSTRUMENT AND CONTROL
FUNCTIONS .................................................. 4-1
Main switch ............................................... 4-1
Indicator lights ........................................... 4-1
Handlebar switches ................................... 4-2
Throttle lever ............................................. 4-3
Speed limiter ............................................. 4-3
Front brake lever ....................................... 4-4
Rear brake lever ........................................ 4-4
Parking brake ............................................ 4-5
Drive select lever ....................................... 4-6
Fuel tank cap ............................................. 4-6
Fuel ........................................................... 4-6
Fuel cock ................................................... 4-7
Starter (choke) .......................................... 4-9Seat ........................................................... 4-9
Front carrier ............................................. 4-10
Rear carrier .............................................. 4-10
PRE-OPERATION CHECKS ..........................5-1
Pre-operation check list ............................. 5-1
Fuel ............................................................ 5-3
Engine oil ................................................... 5-3
Transmission oil ......................................... 5-3
Front and rear brakes ................................ 5-3
Throttle lever .............................................. 5-4
Drive chain ................................................. 5-4
Tires ........................................................... 5-4
Measuring the tire pressure ....................... 5-5
Tire wear limit ............................................ 5-6
Chassis fasteners ...................................... 5-6
Instruments, lights and switches ................ 5-6
Battery ....................................................... 5-6
OPERATION...................................................6-1
Starting a cold engine ................................ 6-1
Starting a warm engine .............................. 6-3
Operating the drive select lever and
driving in reverse ..................................... 6-3
Engine break-in .......................................... 6-4
Parking ....................................................... 6-5
1-3
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2
3
4
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10
11
backwards when climbing a hill. To avoid stall-
ing, use the proper gear and maintain a steady
speed when climbing a hill. If you stall or roll
backwards, follow the special procedure for
braking described in this manual. Dismount on
the uphill side or to a side if pointed straight up-
hill. Turn the ATV around and remount, following
the procedure described in this manual.
Always check for obstacles before operating in a
new area.
Never attempt to operate over large obstacles,
such as large rocks or fallen trees. Always follow
proper procedures when operating over obsta-
cles as described in this manual.
Always be careful when skidding or sliding.
Learn to safely control skidding or sliding by
practicing at low speeds and on level, smooth
terrain. On extremely slippery surfaces, such as
ice, go slowly and be very cautious in order to re-
duce the chance of skidding or sliding out of con-
trol.
Never operate an ATV in fast flowing water or in
water deeper than that recommended in this
manual. Remember that wet brakes may have
reduced stopping ability. Test your brakes after
leaving water. If necessary, apply them severaltimes to let friction dry out the linings.
Always be sure there are no obstacles or people
behind you when you operate in reverse. When
it is safe to proceed in reverse, go slowly.
Always use the size and type of tires specified in
this manual.
Always maintain proper tire pressure as de-
scribed in this manual.
Never modify an ATV through improper installa-
tion or use of accessories.
Never exceed the stated load capacity for an
ATV. Cargo should be properly distributed and
securely attached. Reduce speed and follow in-
structions in this manual for carrying cargo or
pulling a trailer. Allow greater distance for brak-
ing.WARNING
EWB00061
Always turn off the engine when refueling.
Do not refuel right after the engine has been
running and is still very hot.
Do not spill gasoline on the engine or ex-
haust pipe/muffler when refueling. Never re-
fuel while smoking, or in the vicinity of
sparks, open flames, or other sources of ig-
nition such as the pilot lights of water heat-
2-3
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3
4
5
6
7
8
9
10
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GB
D
E
FI
NL
P
S Set with tires cold.
Bei kalten Reifen.
Ajuste con los
neumáticos en frío.
Pneus à froid.Impostare a pneumatici
freddi.
Wanneer de banden
koud zijn.
Regular com pneus
frios.
Ställ in med kalla däck. 20 kPa
0.20 kgf/cm
2
2.9 psi25 kPa
0.25 kgf/cm
2
3.6 psi3FA-21696-M0
For Europe
For Oceania
5
5
For Oceania
For Europe For Europe
7
8 6
WARNING
Improper tire pressure or overloading can cause
loss of control.
Loss of control can result in severe injury or
death.
OPERATING TIRE PRESSURE : Set with tires coldRecommended
: Front :
20.0 kPa (2.9 psi)
Rear:
25.0 kPa (3.6 psi)
Minimum
: Front :
17.0 kPa (2.5 psi)
Rear:
22.0 kPa (3.2 psi)
Never set tire pressure below minimum.
It could cause the tire to dislodge from the rim.LOADINGMaximum weight capacity : 105 kg (231 lbs.)
Includes weight of operator, cargo and accessories.
1C5-2816M-00
5-2
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2
3
45
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10
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Rear brake
Check operation, and correct if necessary.
Lubricate cable if necessary.
Check lever free play, and adjust if necessary.5-3, 8-24, 8-30
Throttle lever
Make sure that operation is smooth. Lubricate cable and lever hous-
ing if necessary.
Check cable free play, and adjust if necessary.5-4, 8-23
Control cables
Make sure that operation is smooth. Lubricate if necessary. 8-35
Drive chain
Check chain slack, and adjust if necessary.
Check chain condition. Lubricate if necessary.5-4, 8-32, 8-34
Wheels and tires
Check wheel condition, and replace if damaged.
Check tire condition and tread depth. Replace if necessary.
Check air pressure. Correct if necessary.5-4, 5-5, 5-6
Brake levers
Make sure that operation is smooth. Lubricate lever pivoting points
if necessary.8-36
Chassis fasteners
Make sure that all nuts, bolts and screws are properly tightened. 5-6
Instruments, lights and
switches
Check operation, and correct if necessary. 5-6
Battery
Check electrolyte level. Fill with distilled water if necessary. 5-6, 8-38
ITEM ROUTINE PAGE
5-4
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2
3
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EBU19761
Throttle lever
Check the operation of the throttle lever. It must
open smoothly and spring back to the idle position
when released. Have a Yamaha dealer correct if
necessary.
EBU19770
Drive chain
Check the condition of the drive chain and check
the drive chain slack. Lubricate and adjust the
drive chain as necessary. (See page 8-32.)
EBU19792
Tires
WARNING
EWB00602
Use of improper tires on this ATV, or operation
of this ATV with improper or uneven tire pres-
sure, may cause loss of control, increasing
your risk of accident.
Pay attention to the following.
The tires listed below have been approved
by Yamaha Motor Co., Ltd. for this model.
Other tire combinations are not recommend-
ed.Front:
Manufacturer/model:
DUNLOP/KT536A
Size:
AT20 x 7-8
Type:
Tubeless
Rear:
Manufacturer/model:
DUNLOP/KT537A
Size:
AT22 x 10-8
Type:
Tubeless
The tires should be set to the recommended
pressure:
Recommended tire pressure:
Front:
20.0 kPa (0.200 kgf/cm
2
, 2.9 psi)
Rear:
25.0 kPa (0.250 kgf/cm
2
, 3.6 psi)
Check and adjust tire pressures when the
tires are cold.
Tire pressures must be equal on both
sides.
Tire pressure below the minimum speci-
5-5
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2
3
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fied could cause the tire to dislodge from
the rim under severe riding conditions.
Minimum tire pressure:
Front:
17.0 kPa (0.170 kgf/cm
2
, 2.5 psi)
Rear:
22.0 kPa (0.220 kgf/cm
2
, 3.2 psi)
Use no more than the following pressures
when seating the tire beads.
Maximum tire seating pressure:
Front:
250 kPa (2.5 kgf/cm
2
, 36 psi)
Rear:
250 kPa (2.5 kgf/cm
2
, 36 psi)
Higher pressures and fast inflation may
cause a tire to burst. Inflate the tires very
slowly and carefully.
EBU19820
Measuring the tire pressure
Use the low-pressure tire gauge.
TIP
The low-pressure tire gauge is included as stan-
dard equipment. Make two measurements of the
tire pressure and use the second reading. Dust or
dirt in the gauge could cause the first reading to be
incorrect.
Set the tire pressure when the tires are cold. Set
the tire pressures to the following specifications:
1. Low-pressure tire gauge
1
7-6
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in the Owner’s Manual. Failure to inspect the
ATV before operating or failure to properly
maintain the ATV increases the possibility of
an accident or equipment damage.
WARNING
EWB01440
Always use the size and type tires specified in
the Owner’s Manual for this ATV on page 5-4.
Always maintain proper tire pressure as de-
scribed in the Owner’s Manual on page 5-5.
Use of improper tires on this ATV, or operation
of this ATV with improper or uneven tire pres-
sure, may cause loss of control, increasing
your risk of an accident.
Do not operate at speeds too fast for your
skills or the conditions.
WARNING
EWB01450
Always go at a speed that is proper for the ter-
rain, visibility and operating conditions, and
your experience. Operating this ATV at speeds
too fast for your skills or the conditions in-
creases your chances of losing control of the
ATV, which can result in an accident.Speed limiter
For riders less experienced with this model, the
throttle lever housing is equipped with a speed lim-
iter. The speed limiter keeps the throttle from fully
opening, even when the throttle lever is pushed to
the maximum. Turning in the adjusting screw limits
the maximum engine power available and de-
creases the maximum speed of the ATV. Turning
in the adjusting screw decreases top speed, and
turning it out increases top speed. (See page 4-3.)
1. Adjusting screw
2. Locknut
2
1
7-13
1
2
3
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5
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With the engine idling, return the starter knob to the
closed position and shift the drive select lever into
the forward position. Then release the parking
brake. Apply the throttle slowly and smoothly. The
centrifugal clutch will engage and you will start to
accelerate. If the throttle is applied too abruptly, the
front wheels may lift off the ground, resulting in a
loss of directional control. Avoid higher speeds un-
til you are thoroughly familiar with the operation of
your ATV.
When slowing down or stopping, release the throt-
tle and apply the brakes smoothly and evenly. Im-
proper use of the brakes can cause the tires to lose
traction, reducing control and increasing the possi-
bility of an accident.
TURNING YOUR ATV
To achieve maximum traction on unpaved surfac-
es, the two rear wheels are mounted solidly on one
axle and turn together at the same speed. There-
fore, unless the wheel on the inside of the turn is al-
lowed to slip or lose some traction, the ATV will
resist turning. A special turning technique must be
used to allow the ATV to make turns quickly and
easily. It is essential that this skill be learned first at
low speed.
WARNING
EWB01570
Always follow proper procedures for turning
as described in this Owner’s Manual. Practice
turning at low speeds before attempting to turn
at faster speeds. Do not turn at speeds too fast
for your skills or the conditions.
As you approach a curve, slow down and begin to
turn the handlebars in the desired direction. As you
do so, put your weight on the footboard to the out-
side of the turn (opposite your desired direction)
and lean your upper body into the turn. Use the
throttle to maintain an even speed through the
turn. This maneuver will let the wheel on the inside
of the turn slip slightly, allowing the ATV to make
the turn properly.