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EAU10210
TABLE OF CONTENTSSAFETY INFORMATION .................... 1-1
Further safe-riding points ................ 1-5
DESCRIPTION ................................... 2-1
Left view .......................................... 2-1
Right view ........................................ 2-2
Controls and instruments ................ 2-3
INSTRUMENT AND CONTROL FUNC-
TIONS................................................. 3-1
Main switch/steering lock ................ 3-1
Keyhole cover ................................. 3-2
Indicator and warning lights ............ 3-3
Speedometer unit............................ 3-4
Fuel gauge ...................................... 3-5
Handlebar switches........................ 3-5
Front brake lever ............................. 3-6
Rear brake lever ............................. 3-7
Fuel tank cap ................................... 3-7
Fuel................................................. 3-8
Catalytic converters ......................... 3-9
Kickstarter......................................3-10
Seat...............................................3-10
Helmet holder................................3-10
Storage compartment ....................3-11
Luggage hook...............................3-12
FOR YOUR SAFETY - PRE-OPERATION
CHECKS............................................ 4-1
Pre-operation check list .................. 4-2OPERATION AND IMPORTANT RIDING
POINTS............................................... 5-1
Starting the engine .......................... 5-1
Starting off ....................................... 5-2
Acceleration and deceleration........ 5-2
Braking............................................ 5-2
Tips for reducing fuel consumption . 5-3
Engine break-in............................... 5-3
Parking............................................ 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT................................... 6-1
Periodic maintenance and lubrication
chart............................................. 6-2
Removing and installing panels ..... 6-5
Checking the spark plug ................. 6-6
Engine oil........................................ 6-7
Final transmission oil ...................... 6-9
Coolant..........................................6-10
Replacing the air filter element .....6-11
Checking the throttle cable free
play............................................6-12
Valve clearance.............................6-12
Tires...............................................6-12
Cast wheels ...................................6-14
Adjusting the front and rear brake lever
free play .....................................6-14
Checking the front and rear brake
shoes.........................................6-15Checking and lubricating the throttle
grip and cable ............................6-16
Lubricating the front and rear brake
levers.........................................6-16
Checking and lubricating the
centerstand................................6-17
Checking the front fork ..................6-17
Checking the steering ...................6-18
Checking the wheel bearings .......6-18
Battery ...........................................6-19
Replacing the fuse ........................6-20
Replacing the headlight bulb ........6-21
Replacing the tail/brake light
bulb............................................6-22
Replacing a turn signal light
bulb............................................6-22
Troubleshooting............................6-23
Troubleshooting charts.................6-24
SCOOTER CARE AND STORAGE .... 7-1
Matte color caution .......................... 7-1
Care................................................. 7-1
Storage............................................ 7-4
SPECIFICATIONS.............................. 8-1
CONSUMER INFORMATION ............. 9-1
Identification numbers..................... 9-1
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EAU10221
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SAFETY INFORMATION
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symptoms of carbon monoxide poison-
ing, leave the area immediately, get
fresh air, and SEEK MEDICAL TREAT-
MENT.●
Do not run engine indoors. Even if
you try to ventilate engine exhaust
with fans or open windows and
doors, carbon monoxide can rap-
idly reach dangerous levels.
●
Do not run engine in poorly venti-
lated or partially enclosed areas
such as barns, garages, or car-
ports.
●
Do not run engine outdoors where
engine exhaust can be drawn into
a building through openings such
as windows and doors.
Loading
Adding accessories or cargo to your
scooter can adversely affect stability
and handling if the weight distribution of
the scooter is changed. To avoid the
possibility of an accident, use extreme
caution when adding cargo or accesso-
ries to your scooter. Use extra care whenriding a scooter that has added cargo or
accessories. Here, along with the infor-
mation about accessories below, are
some general guidelines to follow if load-
ing cargo to your scooter:
The total weight of the operator, pas-
senger, accessories and cargo must
not exceed the maximum load limit.
Operation of an overloaded vehicle
could cause an accident.
Maximum load:
177 kg (390 lb)When loading within this weight limit,
keep the following in mind:●
Cargo and accessory weight should
be kept as low and close to the
scooter as possible. Securely pack
your heaviest items as close to the
center of the vehicle as possible
and make sure to distribute the
weight as evenly as possible on
both sides of the scooter to mini-
mize imbalance or instability.
●
Shifting weights can create a sud-
den imbalance. Make sure that ac-
cessories and cargo are securely
attached to the scooter before riding.
Check accessory mounts and
cargo restraints frequently.
Properly adjust the suspension
for your load (suspension-
adjustable models only), and
check the condition and
pressure of your tires.
Never attach any large or
heavy items to the handlebar,
front fork, or front fender. Such
items can create unstable
handling or a slow steering
response.
This vehicle is not designed to
pull a trailer or to be attached to
a sidecar.
Genuine Yamaha Accessories
Choosing accessories for your vehicle
is an important decision. Genuine
Yamaha accessories, which are avail-
1-12
EAU10221
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SAFETY INFORMATION
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EAUT2030
Further safe-riding points●
Make sure to signal clearly when
making turns.
●
Braking can be extremely difficult
on a wet road. Avoid hard braking,
because the scooter could slide.
Apply the brakes slowly when stop-
ping on a wet surface.
●
Slow down as you approach a cor-
ner or turn. Once you have com-
pleted a turn, accelerate slowly.
●
Be careful when passing parked
cars. A driver might not see you and
open a door in your path.
●
Railroad crossings, streetcar rails,
iron plates on road construction
sites, and manhole covers become
extremely slippery when wet. Slow
down and cross them with caution.
Keep the scooter upright, otherwise
it could slide out from under you.
●
The brake lining could get wet when
you wash the scooter. After wash-
ing the scooter, check the brakes
before riding.
●
Always wear a helmet, gloves, trou-
sers (tapered around the cuff and
ankle so they do not flap), and a
bright colored jacket.
●
Do not carry too much luggage on
the scooter. An overloaded scooter
is unstable.
1-5
Safe-riding points
tric failure could result, which could
cause a dangerous loss of lights or
engine power.
Aftermarket Tires and Rims
The tires and rims that came with your
scooter were designed to match the
performance capabilities and to provide
the best combination of handling, brak-
ing, and comfort. Other tires, rims, sizes,
and combinations may not be appropri-
ate. Refer to page 6-12 for tire specifi-
cations and more information on replac-
ing your tires.
4-30
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EAU15582
FOR YOUR SAFETY - PRE-OPERATION CHECKS
4-2
EAU15605
Pre-operation check listPre-operation check list
ITEM CHECKS PAGE
Fuel• Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.3-5, 3-7
~3-8
Engine oil• Check oil level in engine.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage.6-7
Final transmission oil• Check vehicle for oil leakage. 6-9
Coolant• Check coolant level in reservoir
• If necessary, add recommended coolant to specified level.
• Check cooling system for leakage.6-10
Front brake• Check operation.
• Lubricate cable if necessary.
• Check lever free play.
• Adjust if necessary.6-14
~6-15
Rear brake• Check operation.
• Lubricate cable if necessary.
• Check lever free play.
• Adjust if necessary.6-14~6-15
Throttle grip• Make sure that operation is smooth.
• Check cable free play.
• If necessary, have Yamaha dealer adjust cable free play and lubricate cable and
grip housing.6-16
Wheels and tires• Check for damage.
• Check tire condition and tread depth.
• Check air pressure.
• Correct if necessary.6-12~6-14
Brake levers• Make sure that operation is smooth.
• Lubricate lever pivoting points if necessary.6-16
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EAU1722A
PERIODIC MAINTENANCE AND ADJUSTMENT
6-2
Periodic maintenance and lubrication chart
EAU17715
Periodic maintenance and lubrication chartTIP● ●● ●
●
The annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK, a
mileage-based maintenance, is performed instead.
●
From 30000 km (17500 mi), repeat the maintenance intervals starting from 6000 km (3500 mi).
●
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical
skills.
NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi)6000 km
(3500 mi)12000 km
(7000 mi)18000 km
(10500 mi)24000 km
(14000 mi)
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*Fuel line• Check fuel hoses and vacuum hose for cracks or
damage. — — — — —
2 Spark plug• Check condition.
• Clean and regap. — —
• Replace. — —
3*Valves• Check and adjust valve clearance when engine is cold. — — — —
4*Air filter element• Replace. — — — — —
5*Front brake• Check operation and adjust brake lever free play. — — — — — —
• Replace brake shoes. Whenever worn to the limit
6*Rear brake• Check operation and adjust brake lever free play. — — — — — —
• Replace brake shoes. Whenever worn to the limit
7*Wheels• Check runout and for damage. — — — —
8*Tires• Check tread depth and for damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary. — — — — —
9*Wheel bearings• Check bearing for looseness or damage. — — — —
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EAU1722A
PERIODIC MAINTENANCE AND ADJUSTMENT
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EAU21382
Checking the throttle cable
free playThe throttle cable free play should mea-
sure 1.5~3.5 mm (0.06~0.14 in) at the
throttle grip. Periodically check the
throttle cable free play and, if necessary,
have a Yamaha dealer adjust it. Throttle cable free play, checking
Valve clearance
Tires
EAU21401
Valve clearanceThe valve clearance changes with use,
resulting in improper air-fuel mixture and/
or engine noise. To prevent this from
occurring, the valve clearance must be
adjusted by a Yamaha dealer at the in-
tervals specified in the periodic mainte-
nance and lubrication chart.
EAUT2141
TiresTo maximize the performance, durabil-
ity, and safe operation of your vehicle,
note the following points regarding the
specified tires.
Tire air pressure
The tire air pressure should be checked
and, if necessary, adjusted before each
ride.
EWA10501
WARNING
Operation of this vehicle with im-
proper tire pressure may cause se-
vere injury or death from loss of con-
trol.
8 88 8
8The tire air pressure must be
checked and adjusted on cold
tires (i.e., when the temperature
of the tires equals the ambient
temperature).
8 88 8
8The tire air pressure must be
adjusted in accordance with the
riding speed and with the total
weight of rider, passenger, cargo,
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EAU1722A
PERIODIC MAINTENANCE AND ADJUSTMENT
6-13
and accessories approved for this
model.Tire air pressure (measured on cold
tires):
Up to 90 kg (198 lb):
Front:
175 kPa (1.75 kgf/cm
2, 25 psi)
Rear:
175 kPa (1.75 kgf/cm2, 25 psi)
90 kg (198 lb) to maximum load:
Front:
175 kPa (1.75 kgf/cm2, 25 psi)
Rear:
175 kPa (1.75 kgf/cm2, 25 psi)
Maximum load*:
177 kg (390 lb)
* Total weight of rider, passenger,
cargo and accessories
EWA10511
WARNING
Never overload your vehicle. Opera-
tion of an overloaded vehicle could
cause an accident.
Tire inspectionZAUM00**
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1. Tire tread depth
2. Tire sidewallThe tires must be checked before each
ride. If the center tread depth reaches
the specified limit, if the tire has a nail
or glass fragments in it, or if the sidewall
is cracked, have a Yamaha dealer re-
place the tire immediately.Minimum tire tread depth (front and
rear):
0.8 mm (0.03 in)
TIP
The tire tread depth limits may differ from
country to country. Always comply with
the local regulations.Tire information
This model is equipped with tubeless
tires.
After extensive tests, only the tires
listed below have been approved for this
model by Yamaha Motor Co., Ltd.Front tire:
Size:
120/90-10 57J
Manufacturer/model:
CHENG SHIN/C-6022
Rear tire:
Size:
120/90-10 57J
Manufacturer/model:
CHENG SHIN/C-6022
EWA10470
WARNING
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8Have a Yamaha dealer replace
excessively worn tires. Besides
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EAU1722A
PERIODIC MAINTENANCE AND ADJUSTMENT
6-14
being illegal, operating the ve-
hicle with excessively worn tires
decreases riding stability and
can lead to loss of control.
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8The replacement of all wheel and
brake related parts, including the
tires, should be left to a Yamaha
dealer, who has the necessary
professional knowledge and ex-
perience.
EAU21960
Cast wheelsTo maximize the performance, durabil-
ity, and safe operation of your motor-
cycle, note the following points regard-
ing the specified wheels.●
The wheel rims should be checked
for cracks, bends or warpage be-
fore each ride. If any damage is
found, have a Yamaha dealer re-
place the wheel. Do not attempt
even the smallest repair to the
wheel. A deformed or cracked
wheel must be replaced.
●
The wheel should be balanced
whenever either the tire or wheel
has been changed or replaced. An
unbalanced wheel can result in
poor performance, adverse han-
dling characteristics, and a short-
ened tire life.
●
Ride at moderate speeds after
changing a tire since the tire sur-
face must first be “broken in” for it
to develop its optimal characteris-
tics. Wheels
Front and rear brake lever free play, adjusting
EAU22151
Adjusting the front and rear
brake lever free playFront
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ZAUM00**1. Front brake lever free playRear
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ZAUM00**1. Rear brake lever free play