2009 YAMAHA FX SHO check engine

Maintenance and care
81
EJU37060Periodic maintenance chart
The following chart gives general guidelines for periodic maintenance. However, maintenance
may need to be performed more frequently depending on your operating conditions.
This“” mark indicates maintenance that you may do yourself.
This“” mark indicates work to be done by a Yamaha dealer.
Item OperationInitial Thereafter every
Page 10
hours50
hours100
hours100
hours200
hours
6
months12
months12
months24
months
Spark plugsCheck, clean, adjust 86
Lubrication pointsLubricate 87
Internal engine
componentsLubricate*2
50 hours or 12 months—
QSTS cablesLubricate—
Intermediate hous-
ingLubricate 87
Fuel systemCheck 83
Fuel tankCheck, clean 83
Trolling speedCheck, adjust 90
Throttle shaftCheck—
Cooling water pas-
sagesFlush
*178
Water inlet strain-
erCheck, clean—
Bilge strainerClean—
Electric bilge
pump strainerCheck, clean—
ImpellerCheck—
Jet thrust nozzle
angleCheck, adjust 83
Steering masterCheck—
QSTS mechanismCheck, adjust—
Shift cable and re-
verse gateCheck, adjust 84
Throttle cableCheck, adjust 84
Stern drain plugsCheck, replace 58
UF1W71E0.book Page 81 Tuesday, June 24, 2008 11:46 AM

Maintenance and care
82
*1 This operation should be performed after every use.
*2 This operation should be performed before long-term storage.
BatteryCheck, charge 89
Rubber couplingCheck—
Engine mountCheck—
Nuts and boltsCheck—
Air filter elementCheck 83
Engine oilReplace
50 hours or 12 months83
Oil filterReplace 83
Valve clearanceCheck, adjust— Item OperationInitial Thereafter every
Page 10
hours50
hours100
hours100
hours200
hours
6
months12
months12
months24
months
UF1W71E0.book Page 82 Tuesday, June 24, 2008 11:46 AM

Maintenance and care
83
EJU34212Checking the fuel system
WARNING
EWJ00381
Leaking fuel can result in fire or explosion.

Check for fuel leakage regularly.

If any fuel leakage is found, the fuel sys-
tem must be repaired by a qualified me-
chanic. Improper repairs can make the
watercraft unsafe to operate.
Check the fuel system for leaks, cracks, and
malfunctions. If any problem is found, consult
a Yamaha dealer.
Check:

Fuel tank filler cap and seal for damage

Fuel in fuel tank for water and dirt

Fuel tank for damage, cracks, and leakage

Fuel hoses and joints for damage, cracks,
and leakage

Air bleeding passages for leakageEJU34230Fuel tank
Check the fuel tank for leakage and for water
in the tank. If water is found in the fuel system,
or if the fuel tank needs to be cleaned, have a
Yamaha dealer service the watercraft.
EJU36951Engine oil and oil filter
WARNING
EWJ00340
Engine oil is extremely hot immediately af-
ter the engine is turned off. Coming in con-
tact with or getting any engine oil on your
clothes could result in burns.
NOTICE
ECJ00991
Do not run the engine with too much or not
enough oil in the engine, otherwise the en-
gine could be damaged.
It is recommended to have a Yamaha dealer
change the engine oil. However, if you choose
to change the oil on your own, consult a
Yamaha dealer.
EJU34311Air filter element
Have a Yamaha dealer check the air filter ele-
ment at the intervals specified in the periodic
maintenance chart.
EJU34321Checking the jet thrust nozzle angle
Check the handlebars and jet thrust nozzle for
smooth operation.
Turn the handlebars as far as possible to the
right and left and check that the difference of
distances A and B between the jet thrust noz-
zle and the nozzle is within specification.1Fuel tank
1
Recommended engine oil:
SAE 10W-30, 10W-40, 20W-40, 20W-
50
Oil grade:
API SE,SF,SG,SH,SJ,SL
Oil quantity:
With oil filter replacement:
3.1 L (3.28 US qt, 2.73 Imp.qt)
Without oil filter replacement:
3.0 L (3.17 US qt, 2.64 Imp.qt)
Total amount:
4.3 L (4.55 US qt, 3.78 Imp.qt)
UF1W71E0.book Page 83 Tuesday, June 24, 2008 11:46 AM

Maintenance and care
90
To install the battery:
(1) Place the battery in the battery compart-
ment. Connect the red lead to the positive
(+) battery terminal, and then connect the
black lead to the negative (–) battery ter-
minal. NOTICE: Reversal of the battery
leads will damage the electrical parts.
[ECJ00261]
(2) Connect the breather hose to the battery.
(3) Secure the battery in place. WARNING!
Fire or explosion could result if the
breather hose is damaged, obstruct-
ed, or not connected properly.
[EWJ00451]
EJU34491
Fuel injection system
If the fuel injection system is malfunctioning,
have a Yamaha dealer service the watercraft.
EJU34500Checking the trolling speed
(1) Place the watercraft in the water.
(2) Start the engine and warm it up. Use the
tachometer in the multifunction informa-
tion center to check the trolling speed.
If the trolling speed is out of specification,
have a Yamaha dealer service the watercraft.
1Positive (+) battery terminal: Red lead
2Negative (–) battery terminal: Black lead
3Breather hose
Trolling speed:
1250 ±100 r/min
3
1
2
UF1W71E0.book Page 90 Tuesday, June 24, 2008 11:46 AM

Trouble recovery
92
EJU34560
Troubleshooting
If you have any trouble with your watercraft, use this section to check for the possible cause.
If you cannot find the cause, or if the procedure for replacement or repair is not described in
this owner’s/operator’s manual, have a Yamaha dealer perform the necessary service.
EJU36982Troubleshooting chart
TROUBLE POSSIBLE CAUSE REMEDY PAGE
Engine does not
start (Starter motor
does not turn over)Yamaha Se-
curity SystemLock mode selected Select unlock mode
35
Engine shut-
off switchClip not in place Install clip
27
Fuse Burned out Replace fuse and
check wiring96
Battery Run down Recharge 89
Poor terminal con-
nectionsTighten as required
89
Terminal corroded Clean 79
Starter motor Faulty Have serviced by
Yamaha dealer—
Engine does not
start (Starter motor
turns over)Throttle lever Squeezed Release 28
Fuel Empty Refill as soon as pos-
sible52
Stale or contaminat-
edHave serviced by
Yamaha dealer83
Fuel tank Water or dirt present Have serviced by
Yamaha dealer83
Spark plug Fouled or defective Clean or replace 86
Spark plug
capNot connected or
looseConnect properly
86
Connected to wrong
cylinderConnect properly
86
Fuel injec-
tion systemFuel pump faulty Have serviced by
Yamaha dealer—
UF1W71E0.book Page 92 Tuesday, June 24, 2008 11:46 AM

Trouble recovery
93
Engine runs irregu-
larly or stallsFuel Empty Refill as soon as pos-
sible52
Stale or contaminat-
edHave serviced by
Yamaha dealer83
Fuel tank Water or dirt present Have serviced by
Yamaha dealer83
Spark plug Fouled or defective Replace 86
Incorrect heat range Replace 86
Gap incorrect Adjust 86
Spark plug
capLoose Connect properly 86
Cracked, torn, or
damagedHave serviced by
Yamaha dealer—
Electrical wir-
ingLoose connection Have serviced by
Yamaha dealer—
Fuel injec-
tion systemFaulty or clogged in-
jectorsHave serviced by
Yamaha dealer—
Warning light or in-
dicator blinksFuel level Empty Refill as soon as pos-
sible52
Oil pressure
warningOil pressure dropped Have serviced by
Yamaha dealer44
Engine over-
heatedJet intake clogged Clean
95
Check engine
warningFaulty sensors Have serviced by
Yamaha dealer45 TROUBLE POSSIBLE CAUSE REMEDY PAGE
UF1W71E0.book Page 93 Tuesday, June 24, 2008 11:46 AM

Trouble recovery
95
EJU34620
Emergency procedures EJU34631Cleaning the jet intake and impeller
WARNING
EWJ00780
Before attempting to remove weeds or de-
bris from the jet intake or impeller area,
shut the engine off and remove the clip
from the engine shut-off switch. Severe in-
jury or death could result from coming in
contact with the rotating parts of the jet
pump.
If weeds or debris gets caught in the jet intake
or impeller, cavitation can occur, causing jet
thrust to decrease even though engine speed
rises. If this condition is allowed to continue,
the engine will overheat and may seize.
NOTICE: If weeds or debris gets caught in
the jet intake, do not operate the watercraft
above trolling speed until they have been
removed.
[ECJ00651]
If there is any sign that the jet intake or impel-
ler is clogged with weeds or debris, return to
shore and check the intake and impeller. Al-ways stop the engine before beaching the wa-
tercraft.
(1) Place a suitable clean cloth or carpeting
underneath the watercraft to protect it
from abrasions and scratches. Turn the
watercraft on its side as shown. NOTICE:
Always turn the watercraft over onto
its port (left) side. When turning the
watercraft on its side, support the bow
so that the handlebars are not bent or
damaged.
[ECJ00661]
UF1W71E0.book Page 95 Tuesday, June 24, 2008 11:46 AM

Index
A
Air filter element ....................................... 83
Analog speedometer/tachometer ............. 40
Analog speedometer/tachometer and
indicator lights ....................................... 40
B
Battery ................................................ 58, 79
Battery, checking...................................... 89
Battery, jumping ....................................... 96
Beaching the watercraft ........................... 75
Beverage holder ....................................... 51
Bilge ......................................................... 58
Boarding alone ......................................... 70
Boarding and starting from a dock ........... 69
Boarding and starting in deep water ........ 69
Boarding and starting in shallow water .... 69
Boarding with passengers ........................ 70
Bow down................................................. 32
Bow eye ................................................... 33
Bow up ..................................................... 32
Builder’s plate............................................. 2
C
Capsized watercraft ................................. 72
Check engine warning indicator ............... 45
Cleaning the watercraft ............................ 79
Cooling water pilot outlets .................. 29, 63
Craft Identification Number (CIN) ............... 1
Cruise assist............................................. 37
Cruising limitations ................................... 11
D
Digital speedometer ................................. 43
Docking the watercraft ............................. 75
E
Emergency procedures ............................ 95
Engine break-in ........................................ 64
Engine compartment ................................ 56
Engine oil ................................................. 53
Engine oil and oil filter .............................. 83
Engine oil level ......................................... 56
Engine overheat warning indicator ........... 45
Engine serial number ................................. 1
Engine shut-off cord (lanyard) .................. 62
Engine shut-off switch .............................. 27
Engine stop switch ................................... 27
Enjoy your watercraft responsibly ............ 19F
Fire extinguisher ....................................... 59
Flushing the cooling system ..................... 78
Front storage compartment ...................... 49
Fuel .......................................................... 52
Fuel and oil............................................... 52
Fuel injection system ................................ 90
Fuel level .................................................. 56
Fuel level meter ........................................ 43
Fuel level warning indicator ...................... 44
Fuel system, checking .............................. 83
Fuel tank .................................................. 83
Fuel tank filler cap .................................... 26
Fuses, replacing ....................................... 96
G
Getting to know your watercraft ............... 67
Glove compartment .................................. 50
H
Handgrip ................................................... 33
Hazard information ................................... 15
Hood ......................................................... 26
Hour meter/voltmeter ............................... 44
Hull and deck ........................................... 56
I
Identification numbers ................................ 1
J
Jet intake .................................................. 62
Jet intake and impeller, cleaning .............. 95
Jet thrust nozzle angle, checking ............. 83
Jumper cables, connecting ...................... 96
L
Labels, important ........................................ 3
Labels, other .............................................. 8
Labels, warning .......................................... 4
Launching the watercraft .......................... 64
Learning to operate your watercraft ......... 67
Leaving the watercraft .............................. 66
Left multifunction display and operation
buttons .................................................. 42
Limitations on who may operate the
watercraft .............................................. 10
“L-MODE” indicator light ........................... 42
Lubrication................................................ 79
Lubrication points ..................................... 87
UF1W71E0.book Page 1 Tuesday, June 24, 2008 11:46 AM