2009 YAMAHA FJR1300AS clutch

PERIODIC MAINTENANCE AND ADJUSTMENT
6-5
6
EAU40550
TIP

The air filter needs more frequent service if you are riding in unusually wet or dusty areas.


Hydraulic brake and YCC-S clutch service
Regularly check and, if necessary, correct the brake and YCC-S clutch fluid levels.
21Engine oil filter car-
tridgeReplace.√√√
22*Cooling systemCheck coolant level and vehicle
for coolant leakage.√√√√√
Change. Every 3 years
23 Final gear oilCheck oil level and vehicle for oil
leakage.
Change.√√√√√
24*Front and rear brake
switchesCheck operation.√√√√√√
25Moving parts and
cablesLubricate.√√√√√
26*Throttle grip hous-
ing and cableCheck operation and free play.
Adjust the throttle cable free play
if necessary.
Lubricate the throttle grip housing
and cable.√√√√√
27*Lights, signals and
switchesCheck operation.
Adjust headlight beam.√√√√√√ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)10000 km
(6000 mi)20000 km
(12000 mi)30000 km
(18000 mi)40000 km
(24000 mi)
U2D2E3E0.book Page 5 Friday, September 26, 2008 3:51 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-6
6Every two years replace the internal components of the brake master cylinders and calipers as well as YCC-S clutch
master and release cylinders, and change the brake and YCC-S clutch fluids.
Replace the brake and YCC-S clutch hoses every four years and if cracked or damaged.
U2D2E3E0.book Page 6 Friday, September 26, 2008 3:51 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-13
6 8. Install the engine oil drain bolt, and
then tighten it to the specified
torque.
TIPCheck the washer for damage and re-place it if necessary.
9. Refill with the specified amount of
the recommended engine oil, and
then install and tighten the oil filler
cap.
TIPBe sure to wipe off spilled oil on any
parts after the engine and exhaust sys-tem have cooled down.NOTICE
ECA11620


In order to prevent clutch slip-
page (since the engine oil also
lubricates the clutch), do not
mix any chemical additives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a high-
er quality than specified. In
addition, do not use oils labeled
“ENERGY CONSERVING II” or
higher.


Make sure that no foreign mate-rial enters the crankcase.10. Start the engine, and then let it idle
for several minutes while checking
it for oil leakage. If oil is leaking, im-
mediately turn the engine off and
check for the cause.
TIPAfter the engine is started, the engine
oil level warning light should go off if theoil level is sufficient.NOTICE
ECA10400
If the oil level warning light flickers
or remains on, immediately turn the
engine off and have a Yamaha dealercheck the vehicle.
Tightening torque:
Oil filter cartridge:
17 Nm (1.7 m·kgf, 12 ft·lbf)
Tightening torque:
Engine oil drain bolt:
43 Nm (4.3 m·kgf, 31 ft·lbf)
Recommended engine oil:
See page 8-1.
Oil quantity:
Without oil filter cartridge replace-
ment:
3.80 L (4.02 US qt, 3.34 Imp.qt)
With oil filter cartridge replacement:
4.00 L (4.23 US qt, 3.52 Imp.qt)
1.“CD” specification
2.“ENERGY CONSERVING II”
1
2
U2D2E3E0.book Page 13 Friday, September 26, 2008 3:51 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-21
6
EAU40620
YCC-S clutch This model is equipped with a hydraulic
clutch, therefore, it is necessary to
check the YCC-S clutch fluid level and
check the hydraulic system for leakage
before each ride. If the YCC-S clutch
plates wear out, shifting becomes
rough or clutch slippage will occur,
causing poor acceleration. If any of the
above occurs, have a Yamaha dealer
check the YCC-S clutch.
EAU36502
Rear brake light switch The rear brake light, which is activated
by the brake pedal, should come on just
before braking takes effect. If neces-
sary, have a Yamaha dealer adjust the
brake light switch.
EAU22390
Checking the front and rear
brake pads The front and rear brake pads must be
checked for wear at the intervals spec-
ified in the periodic maintenance and
lubrication chart.
EAU43431
Front brake pads
The front brake calipers are equipped
with two sets of brake pads.
Each front brake pad is provided with a
wear indicator groove, which allows
you to check the brake pad wear with-
out having to disassemble the brake.
To check a brake pad for wear, check
its wear indicator groove. If a brake pad
has worn to the point that the wear indi-1. Brake pad wear indicator groove
1
1
U2D2E3E0.book Page 21 Friday, September 26, 2008 3:51 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-22
6cator groove has almost disappeared,
have a Yamaha dealer replace the
brake pads as a set.
EAU22500
Rear brake pads
Check each rear brake pad for damage
and measure the lining thickness. If a
brake pad is damaged or if the lining
thickness is less than 0.8 mm (0.03 in),
have a Yamaha dealer replace the
brake pads as a set.
EAU40591
Checking the brake and
YCC-S clutch fluid levels Front brake
Rear brakeYCC-S clutch
Insufficient brake fluid may allow air to
enter the brake or YCC-S clutch sys-
tems, possibly causing them to become
ineffective.
Before riding, check that the brake fluid
is above the minimum level mark and
replenish if necessary. A low brake fluid
level may indicate worn brake pads
and/or brake system leakage. If the
brake fluid level is low, be sure to check
the brake pads for wear and the brake
system for leakage.
TIP

The rear brake fluid reservoir is lo-
cated behind panel C. (See page
6-7.)
1. Lining thickness
1. Minimum level mark
1. Minimum level mark
1. Minimum level mark
U2D2E3E0.book Page 22 Friday, September 26, 2008 3:51 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-23
6


The YCC-S clutch fluid reservoir is
located behind panel B. (See page6-7.)
Observe these precautions:


When checking the fluid level,
make sure that the top of the brake
and YCC-S clutch fluid reservoirs
are level.


Use only the recommended quality
brake fluid, otherwise the rubber
seals may deteriorate, causing
leakage and poor braking or
YCC-S clutch performance.


Refill with the same type of brake
fluid. Mixing fluids may result in a
harmful chemical reaction and
lead to poor braking or YCC-S
clutch performance.


The brake and YCC-S clutch fluid
reservoir diaphragms will lose their
shape from the negative pressure
if the fluid level goes down too far.Be sure to return the diaphragms
to their original shape before rein-
stalling them.


Be careful that water or dust does
not enter the brake and YCC-S
clutch fluid reservoirs when refill-
ing. Water will significantly lower
the boiling point of the fluid and
may result in vapor lock, and dirt
may clog the ABS hydraulic unit
valves.


Brake fluid may deteriorate paint-
ed surfaces or plastic parts. Al-
ways clean up spilled fluid
immediately.


As the brake pads wear, it is nor-
mal for the brake fluid level to grad-
ually go down. However, if the
brake fluid level goes down sud-
denly, have a Yamaha dealer
check the cause.
EAU40601
Changing the brake and
YCC-S clutch fluids Have a Yamaha dealer change the
brake and YCC-S clutch fluids at the in-
tervals specified in the TIP after the pe-
riodic maintenance and lubrication
chart. In addition, have the oil seals of
the brake and YCC-S clutch master cyl-
inders and calipers as well as the brake
and YCC-S clutch hoses replaced at
the intervals listed below or whenever
they are damaged or leaking.

Oil seals: Replace every two
years.


Brake and YCC-S clutch hoses:
Replace every four years.
Recommended brake and YCC-S
clutch fluid:
DOT 4 brake fluid
U2D2E3E0.book Page 23 Friday, September 26, 2008 3:51 PM

SPECIFICATIONS
8-1
8
Dimensions:Overall length:
2230 mm (87.8 in)
Overall width:
750 mm (29.5 in)
Overall height:
1450 mm (57.1 in)
Seat height:
805 mm (31.7 in)
Wheelbase:
1545 mm (60.8 in)
Ground clearance:
130 mm (5.12 in)
Minimum turning radius:
3100 mm (122.0 in)Weight:With oil and fuel:
295.0 kg (650 lb)Engine:Engine type:
Liquid cooled 4-stroke, DOHC
Cylinder arrangement:
Forward-inclined parallel 4-cylinder
Displacement:
1298.0 cm³
Bore × stroke:
79.0 × 66.2 mm (3.11 × 2.61 in)
Compression ratio:
10.80 :1
Starting system:
Electric starter
Lubrication system:
Wet sump
Engine oil:Type:
SAE 10W-40, SAE 10W-50, SAE 15W-40,
SAE 20W-40 or SAE 20W-50
Recommended engine oil grade:
API service SG type or higher, JASO
standard MA
Engine oil quantity:
Without oil filter cartridge replacement:
3.80 L (4.02 US qt, 3.34 Imp.qt)
With oil filter cartridge replacement:
4.00 L (4.23 US qt, 3.52 Imp.qt)Final gear oil:Type:
Shaft drive gear oil
Quantity:
0.20 L (0.21 US qt, 0.18 Imp.qt)Cooling system:Coolant reservoir capacity (up to the
maximum level mark):
0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator capacity (including all routes):
2.60 L (2.75 US qt, 2.29 Imp.qt)Air filter:Air filter element:
Dry elementFuel:Recommended fuel:
Regular unleaded gasoline only
Fuel tank capacity:
25.0 L (6.61 US gal, 5.50 Imp.gal)
Fuel reserve amount:
5.5 L (1.45 US gal, 1.21 Imp.gal)
Fuel injection:Throttle body:
Type/quantity:
42EHS/1Spark plug (s):Manufacturer/model:
NGK/CR8E
Manufacturer/model:
DENSO/U24ESR-N
Spark plug gap:
0.7–0.8 mm (0.028–0.031 in)Clutch:Clutch type:
Wet, multiple-discTransmission:Primary reduction system:
Spur gear
Primary reduction ratio:
75/48 (1.563)
Secondary reduction system:
Shaft drive
Secondary reduction ratio:
35/37 × 21/27 × 33/9 (2.698)
Transmission type:
Constant mesh 5-speed
Operation:
Left foot and left hand
Gear ratio:
1st:
43/17 (2.529)
2nd:
39/22 (1.773)
3rd:
31/23 (1.348)
U2D2E3E0.book Page 1 Friday, September 26, 2008 3:51 PM

INDEXAABS ....................................................... 3-19
ABS warning light.................................... 3-6
Accessory box....................................... 3-27
Air filter element .................................... 6-17
Anti-theft alarm (optional)...................... 3-14
Auxiliary DC jack ................................... 3-36
Auxiliary light bulb ................................. 6-33BBattery................................................... 6-28
Brake and shift pedals, checking and
lubricating ........................................... 6-24
Brake and YCC-S clutch fluid levels,
checking ............................................. 6-22
Brake and YCC-S clutch fluids,
changing ............................................. 6-23
Brake lever ............................................ 3-18
Brake lever, checking and lubricating ... 6-25
Brake pedal ........................................... 3-18CCables, checking and lubricating .......... 6-24
Care ........................................................ 7-1
Catalytic converters .............................. 3-22
Centerstand and sidestand, checking
and lubricating .................................... 6-25
Coolant.................................................. 6-15
Cowlings, opening and closing ............. 3-28DDimmer switch ...................................... 3-15EEngine break-in ....................................... 5-4
Engine idling speed, checking .............. 6-17
Engine oil and oil filter cartridge ............ 6-11
Engine stop switch ................................ 3-16Engine trouble/YCC-S indicators and
warning light ......................................... 3-5
FFinal gear oil ......................................... 6-14
Front and rear brake pads, checking .... 6-21
Front fork, adjusting .............................. 3-29
Front fork, checking .............................. 6-27
Front turn signal light ............................ 6-31
Fuel....................................................... 3-20
Fuel consumption, tips for reducing........ 5-3
Fuel tank breather/overflow hose ......... 3-22
Fuel tank cap ........................................ 3-20
Fuses, replacing ................................... 6-29GGrip warmer adjusting knob.................. 3-32HHandlebar position, adjusting ............... 3-28
Handlebar switches .............................. 3-15
Hand shift control switch....................... 3-16
Hand shift lever..................................... 3-18
Hazard switch ....................................... 3-16
Headlight beams, adjusting .................. 3-27
Headlight bulb....................................... 6-31
High beam indicator light ........................ 3-5
Horn switch ........................................... 3-16IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ................ 3-34
Immobilizer system ................................. 3-1
Immobilizer system indicator light........... 3-6
Indicator and warning lights .................... 3-4KKey identification number ....................... 9-1
LLicense plate light bulb, replacing ......... 6-32MMain switch/steering lock ........................ 3-3
Maintenance and lubrication, periodic..... 6-3
Maintenance, emission control system ... 6-2
Matte color, caution ................................. 7-1
Model label .............................................. 9-2
Multi-function display............................... 3-7NNeutral indicator light .............................. 3-5OOil level warning light .............................. 3-5PPanels, removing and installing .............. 6-7
Parking .................................................... 5-4
Part locations .......................................... 2-1
Pass switch ........................................... 3-15RRear brake light switch .......................... 6-21
Rear suspension, lubricating ................. 6-26
Rear view mirrors .................................. 3-29
Rider seat height, adjusting................... 3-24SSafety information ................................... 1-1
Seats ..................................................... 3-23
Shifting .................................................... 5-2
Shift pedal ............................................. 3-17
Shock absorber assembly, adjusting .... 3-31
Sidestand .............................................. 3-33
Spark plugs, checking ........................... 6-10
Specifications .......................................... 8-1
Speedometer........................................... 3-7
Starting the engine .................................. 5-1
U2D2E3E0.book Page 1 Friday, September 26, 2008 3:51 PM