2009 YAMAHA FJR1300A brake pads

TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Immobilizer system .........................3-1
Main switch/steering lock ................3-2
Indicator and warning lights ............3-4
Speedometer ..................................3-5
Tachometer ....................................3-6
Multi-function display ......................3-6
Anti-theft alarm (optional) .............3-13
Handlebar switches ......................3-13
Clutch lever ...................................3-15
Shift pedal .....................................3-16
Brake lever ...................................3-16
Brake pedal ..................................3-16
ABS ..............................................3-17
Fuel tank cap ................................3-18
Fuel ...............................................3-18
Fuel tank breather/overflow
hose ..........................................3-20
Catalytic converters ......................3-20
Seats ............................................3-21
Adjusting the rider seat height ......3-22
Storage compartments .................3-24
Accessory box ..............................3-25Adjusting the headlight beams ..... 3-26
Handlebar position ....................... 3-26
Opening and closing the
cowlings .................................... 3-26
Rear view mirrors ......................... 3-27
Adjusting the front fork ................. 3-28
Adjusting the shock absorber
assembly ................................... 3-29
Grip warmer adjusting knob ......... 3-31
Sidestand ..................................... 3-31
Ignition circuit cut-off system ........ 3-32
Auxiliary DC jack .......................... 3-34
FOR YOUR SAFETY –
PRE-OPERATION CHECKS............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT................................... 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance and
lubrication chart .......................... 6-2
Removing and installing panels ..... 6-7Checking the spark plugs .............. 6-8
Engine oil and oil filter cartridge ..... 6-9
Final gear oil ................................ 6-12
Coolant ........................................ 6-14
Cleaning the air filter element ...... 6-15
Checking the engine idling
speed ........................................ 6-16
Checking the throttle cable free
play ........................................... 6-17
Valve clearance ........................... 6-17
Tires ............................................. 6-17
Cast wheels ................................. 6-20
Clutch lever .................................. 6-20
Rear brake light switch ................ 6-20
Checking the front and rear
brake pads ................................ 6-21
Checking the brake and clutch
fluid levels ................................. 6-21
Changing the brake and clutch
fluids ......................................... 6-23
Checking and lubricating the
cables ....................................... 6-23
Checking and lubricating the
throttle grip and cable ............... 6-23
Checking and lubricating the
brake and shift pedals .............. 6-24
Checking and lubricating the
brake and clutch levers ............ 6-24
Checking and lubricating the
centerstand and sidestand ....... 6-25U3P6E3E0.book Page 1 Monday, August 25, 2008 9:22 AM

FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-1
4
EAU15596
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11151
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided inthis manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE
FuelCheck fuel level in fuel tank.
Refuel if necessary.
Check fuel line for leakage.3-18
Engine oilCheck oil level in engine.
If necessary, add recommended oil to specified level.
Check vehicle for oil leakage.6-9
Final gear oilCheck vehicle for oil leakage. 6-12
CoolantCheck coolant level in reservoir.
If necessary, add recommended coolant to specified level.
Check cooling system for leakage.6-14
Front brakeCheck operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add recommended brake fluid to specified level.
Check hydraulic system for leakage.6-21, 6-21
U3P6E3E0.book Page 1 Monday, August 25, 2008 9:22 AM

FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-2
4
Rear brakeCheck operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add recommended brake fluid to specified level.
Check hydraulic system for leakage.6-21, 6-21
ClutchCheck operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check fluid level in reservoir.
If necessary, add recommended fluid to specified level.
Check hydraulic system for leakage.6-20, 6-21
Throttle gripMake sure that operation is smooth.
Check cable free play.
If necessary, have Yamaha dealer adjust cable free play and lubricate cable and
grip housing.6-17, 6-23
Control cablesMake sure that operation is smooth.
Lubricate if necessary.6-23
Wheels and tiresCheck for damage.
Check tire condition and tread depth.
Check air pressure.
Correct if necessary.6-17, 6-20
Brake and shift pedalsMake sure that operation is smooth.
Lubricate pedal pivoting points if necessary.6-24
Brake and clutch leversMake sure that operation is smooth.
Lubricate lever pivoting points if necessary.6-24
Centerstand, sidestandMake sure that operation is smooth.
Lubricate pivots if necessary.6-25
Chassis fastenersMake sure that all nuts, bolts and screws are properly tightened.
Tighten if necessary.— ITEM CHECKS PAGE
U3P6E3E0.book Page 2 Monday, August 25, 2008 9:22 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-2
6
EAU1770A
Periodic maintenance and lubrication chart TIP

The annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK, a
mileage-based maintenance, is performed instead.


From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi).


Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technicalskills.
NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)10000 km
(6000 mi)20000 km
(12000 mi)30000 km
(18000 mi)40000 km
(24000 mi)
1*Fuel lineCheck fuel hoses for cracks or
damage.√√√√√
2*Spark plugsCheck condition.
Clean and regap.√√
Replace.√√
3*ValvesCheck valve clearance.
Adjust.Every 40000 km (24000 mi)
4 Air filter elementClean.√√
Replace.√√
5*ClutchCheck operation, fluid level and
vehicle for fluid leakage.√√√√√
6*Front brakeCheck operation, fluid level and
vehicle for fluid leakage.√√√√√√
Replace brake pads. Whenever worn to the limit
U3P6E3E0.book Page 2 Monday, August 25, 2008 9:22 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-3
6
7*Rear brakeCheck operation, fluid level and
vehicle for fluid leakage.√√√√√√
Replace brake pads. Whenever worn to the limit
8*Brake hosesCheck for cracks or damage.√√√√√
Replace. Every 4 years
9*WheelsCheck runout and for damage.√√√√
10*TiresCheck tread depth and for dam-
age.
Replace if necessary.
Check air pressure.
Correct if necessary.√√√√√
11*Wheel bearingsCheck bearing for looseness or
damage.√√√√
12*SwingarmCheck operation and for exces-
sive play.√√√√
Lubricate with lithium-soap-based
grease.Every 50000 km (30000 mi)
13*Steering bearingsCheck bearing play and steering
for roughness.√√√√√
Lubricate with lithium-soap-based
grease.Every 20000 km (12000 mi)
14*Chassis fastenersMake sure that all nuts, bolts and
screws are properly tightened.√√√√√
15Brake lever pivot
shaftLubricate with silicone grease.√√√√√ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)10000 km
(6000 mi)20000 km
(12000 mi)30000 km
(18000 mi)40000 km
(24000 mi)
U3P6E3E0.book Page 3 Monday, August 25, 2008 9:22 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-21
6
EAU22390
Checking the front and rear
brake pads The front and rear brake pads must be
checked for wear at the intervals spec-
ified in the periodic maintenance and
lubrication chart.
EAU43431
Front brake pads
The front brake calipers are equipped
with two sets of brake pads.
Each front brake pad is provided with a
wear indicator groove, which allows
you to check the brake pad wear with-
out having to disassemble the brake.
To check a brake pad for wear, check
its wear indicator groove. If a brake pad
has worn to the point that the wear indi-cator groove has almost disappeared,
have a Yamaha dealer replace the
brake pads as a set.
EAU22500
Rear brake pads
Check each rear brake pad for damage
and measure the lining thickness. If a
brake pad is damaged or if the lining
thickness is less than 0.8 mm (0.03 in),
have a Yamaha dealer replace the
brake pads as a set.
EAU40270
Checking the brake and clutch
fluid levels Front brake
Rear brake
1. Brake pad wear indicator groove
1. Lining thickness
1. Minimum level mark
1. Minimum level mark
U3P6E3E0.book Page 21 Monday, August 25, 2008 9:22 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-22
6 Clutch
Insufficient brake fluid may allow air to
enter the brake or clutch systems, pos-
sibly causing them to become ineffec-
tive.
Before riding, check that the brake fluid
is above the minimum level mark and
replenish if necessary. A low brake fluid
level may indicate worn brake pads
and/or brake system leakage. If the
brake level is low, be sure to check the
brake pads for wear and the brake sys-
tem for leakage.
TIPThe rear brake fluid reservoir is locatedbehind panel C. (See page 6-7.)
Observe these precautions:


When checking the fluid level,
make sure that the top of the brake
or clutch fluid reservoir is level.


Use only the recommended quality
brake fluid, otherwise the rubber
seals may deteriorate, causing
leakage and poor braking or clutch
performance.


Refill with the same type of brake
fluid. Mixing fluids may result in a
harmful chemical reaction and
lead to poor braking or clutch per-
formance.


The brake or clutch fluid reservoir
diaphragm will lose its shape from
the negative pressure if the fluid
level goes down too far. Be sure to
return the diaphragm to its original
shape before installing it into the
brake or clutch fluid reservoir.


Be careful that water or dust does
not enter the brake or clutch fluid
reservoir when refilling. Water will
significantly lower the boiling pointof the fluid and may result in vapor
lock, and dirt may clog the ABS hy-
draulic unit valves.


Brake fluid may deteriorate paint-
ed surfaces or plastic parts. Al-
ways clean up spilled fluid
immediately.


As the brake pads wear, it is nor-
mal for the brake fluid level to grad-
ually go down. However, if the
brake fluid level goes down sud-
denly, have a Yamaha dealer
check the cause.
1. Minimum level mark
Recommended brake and clutch flu-
id:
DOT 4 brake fluid
U3P6E3E0.book Page 22 Monday, August 25, 2008 9:22 AM

INDEXAABS ....................................................... 3-17
ABS warning light.................................... 3-4
Accessory box....................................... 3-25
Air filter element, cleaning..................... 6-15
Anti-theft alarm (optional)...................... 3-13
Auxiliary DC jack ................................... 3-34
Auxiliary light bulb ................................. 6-32BBattery................................................... 6-28
Brake and clutch fluid levels,
checking ............................................. 6-21
Brake and clutch fluids, changing ......... 6-23
Brake and clutch levers, checking
and lubricating .................................... 6-24
Brake and shift pedals, checking
and lubricating .................................... 6-24
Brake lever ............................................ 3-16
Brake pedal ........................................... 3-16CCables, checking and lubricating .......... 6-23
Care ........................................................ 7-1
Catalytic converters .............................. 3-20
Centerstand and sidestand, checking
and lubricating .................................... 6-25
Clutch lever .................................. 3-15, 6-20
Coolant.................................................. 6-14
Cowlings, opening and closing ............. 3-26DDimmer switch ...................................... 3-14EEngine break-in ....................................... 5-3
Engine idling speed, checking .............. 6-16
Engine oil and oil filter cartridge .............. 6-9Engine stop switch................................ 3-14
Engine trouble warning light ................... 3-4
FFinal gear oil ......................................... 6-12
Front and rear brake pads, checking .... 6-21
Front fork, adjusting .............................. 3-28
Front fork, checking .............................. 6-26
Front turn signal light ............................ 6-31
Fuel....................................................... 3-18
Fuel consumption, tips for reducing........ 5-3
Fuel tank breather/overflow hose ......... 3-20
Fuel tank cap ........................................ 3-18
Fuses, replacing ................................... 6-29GGrip warmer adjusting knob.................. 3-31HHandlebar position, adjusting ............... 3-26
Handlebar switches .............................. 3-13
Hazard switch ....................................... 3-15
Headlight beams, adjusting .................. 3-26
Headlight bulb....................................... 6-30
High beam indicator light ........................ 3-4
Horn switch ........................................... 3-14IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ................ 3-32
Immobilizer system ................................. 3-1
Immobilizer system indicator light........... 3-5
Indicator and warning lights .................... 3-4KKey identification number ....................... 9-1LLicense plate light bulb, replacing ........ 6-32
MMain switch/steering lock ........................ 3-2
Matte color, caution ................................. 7-1
Model label .............................................. 9-2
Multi-function display............................... 3-6NNeutral indicator light .............................. 3-4OOil level warning light .............................. 3-4PPanels, removing and installing .............. 6-7
Parking .................................................... 5-4
Part locations .......................................... 2-1
Pass switch ........................................... 3-14
Periodic maintenance and lubrication
chart ...................................................... 6-2RRear brake light switch .......................... 6-20
Rear suspension, lubricating ................. 6-26
Rear view mirrors .................................. 3-27
Rider seat height, adjusting................... 3-22SSafety information ................................... 1-1
Seats ..................................................... 3-21
Shifting .................................................... 5-2
Shift pedal ............................................. 3-16
Shock absorber assembly, adjusting .... 3-29
Sidestand .............................................. 3-31
Spark plugs, checking ............................. 6-8
Specifications .......................................... 8-1
Speedometer........................................... 3-5
Starting the engine .................................. 5-1
Start switch............................................ 3-14
Steering, checking................................. 6-27
U3P6E3E0.book Page 1 Monday, August 25, 2008 9:22 AM