2009 VOLVO S60 engine

09 Maintenance and servicingWorking on your vehicle
09188
Changing coolantNormally, the coolant does not need to be
changed. If the system must be drained, con-
sult a trained and qualified Volvo service tech-
nician.
NOTE
Do not top off with water only. This reduces
the rust-protective and antifreeze qualities
of the coolant and has a lower boiling point.
It can also cause damage to the cooling
system if it should freeze. Top off with Volvo
Genuine Coolant/Antifreeze only (a
50/50 mix of water and antifreeze)
CAUTION
The cooling system must always be kept
filled to the correct level. If it is not kept filled,
there can be high local temperatures in the
engine which could result in damage. Dif-
ferent types of antifreeze/coolant may not
be mixed.
WARNING
Never remove the radiator cap while the
engine is warm. Wait until the vehicle cools.

09 Maintenance and servicing
Hood and engine compartment
09
189
G027253
Opening the hood1. Pull the lever located under the left side of
the dash to release the hood lock.
2. Lift the hood slightly.
3. Press up the release control located under
the front edge of the hood (at the center)
and lift.
7
8
9
10
612
G031119
WARNING
Check that the hood locks properly when
closed!Engine compartment
Expansion tank - coolantPower steering fluid reservoirWasher fluid reservoirDipstick - engine oilRadiatorCooling fan
Oil filler cap - engineClutch/brake fluid reservoirRelay/fuse boxAir cleanerBattery (in trunk)Data plateWARNING
The cooling fan (6) may start or continue to
operate (for up to 6 minutes) after the engine
has been switched off.

09 Maintenance and servicingEngine oil
09190
Oil specificationsEngine oil must meet the minimum ILSAC
specification GF-4, API SL, or ACEA A1/B1.
Lower quality oils may not offer the same fuel
economy, engine performance, or engine pro-
tection.
Volvo recommends Castrol.
Depending on your driving habits, premium or
synthetic oils may provide superior fuel econ-
omy and engine protection. Consult your Volvo
retailer or a trained and qualified Volvo service
technician for recommendations on premium
or synthetic oils.Oil additives must not be used.
NOTE
Synthetic oil is not used when the oil is
changed at the normal maintenance serv-
ices. This oil is only used at customer
request, at additional charge. Please con-
sult a trained and qualified Volvo service
technician.
Oil viscosity (stable ambient
temperatures)Operation in hot climatesWhen temperatures exceed 104° F (40° C) in
your area, Volvo recommends, for the protec-
tion of your engine, that you use a heavier
weight oil, such as such as SAE 5W-40 or
0W-40. See the viscosity chart.
G023491
Operation in temperate climatesIncorrect viscosity oil can shorten engine life.
Under normal use when temperatures do not
exceed 104° F (40° C), SAE 5W-30 will provide
good fuel economy and engine protection. See
the viscosity chart.Extreme engine operationSynthetic oils meeting SAE 0W-30 or 0W-40
and complying with oil quality requirements arerecommended for driving in areas of sustained
temperature extremes (hot or cold), when tow-
ing a trailer over long distances, and for pro-
longed driving in mountainous areas.
G022917
American Petroleum Institute (API) symbolAmerican Petroleum Institute (API)
symbolThe API Service Symbol "donut" is divided into
three parts:•
The upper section describes the oil's per-
formance level.
•
The center identifies the oil's viscosity.
•
The lower section indicates whether the oil
has demonstrated energy-conserving
properties in a standard test in comparison
to a reference oil.

09 Maintenance and servicing
Engine oil
09
191
NOTE
Volvo uses different systems to indicate a
low oil level or pressure. Some models have
an oil pressure sensor, in which case a
warning symbol (see page 52) is used to
indicate low oil pressure. Other models have
an oil level sensor, in which case the driver
is alerted by the warning symbol in the cen-
ter of the instrument panel and a text in the
information display. Some models use both
systems. Contact a trained and qualified
Volvo service technician for more informa-
tion.Changing engine oil and oil filterSee the information on oil specifications above
and page 240 for oil volumes. Refer to the
Warranty and Service Records Information
booklet for information on the oil change inter-
vals.
NOTE
•
Volvo does not recommend the use of
oil additives.
•
Synthetic oil is not used when the oil is
changed at the normal maintenance
intervals except at owner request and at
additional charge. Please consult a
trained and qualified Volvo service tech-
nician.
Checking and adding oilThe oil level should be checked every time the
vehicle is refueled. This is especially important
during the period up to the first scheduled
maintenance service.•
The vehicle should be parked on a level
surface when the oil is checked.
•
If the engine is warm, wait for at least
10-15 minutes after the engine has been
switched off before checking the oil.
Checking the oil
G020336
1. Pull out the dipstick and wipe it with a lint-
free rag.2. Reinsert the dipstick, pull it out, and check
the oil level.
3. Add oil if necessary. If the level is close to
theMINmark, add approximately
1 US quart (1 liter) of oil.
4. Run the engine until it reaches normal
operating temperature.
5. Switch off the engine and wait for at least
10-15 minutes and recheck the oil level. If
necessary, add oil until the level is near the
MAX mark.
CAUTION
•
Not checking the oil level regularly can
result in serious engine damage if the oil
level becomes too low.
•
Never fill oil above the MAX mark. This
could cause an increase in oil consump-
tion.
•
Not checking the oil level regularly can
result in serious engine damage if the oil
level becomes too low.
•
Always add oil of the same type and
viscosity as already used.WARNING
Do not allow oil to spill onto or come into
contact with hot exhaust pipe surfaces.

09 Maintenance and servicingFluids
09192
Washer fluid reservoir
G027243
Washer fluid reservoirThe washer fluid reservoir is located in the
engine compartment and holds approx.
6.8 US qts (6.4 liters).
During cold weather, the reservoir should be
filled with windshield washer solvent contain-
ing antifreeze.
Changing coolant
G027276
Coolant reservoirNormally, the coolant does not need to be
changed. If the system must be drained, con-
sult a trained and qualified Volvo service tech-
nician.
CAUTION
•
High levels of chlorine, chlorides and
other salts can cause corrosion in the
cooling system.
•
Do not top off with water only. This
reduces the rust-protective and anti-
freeze qualities of the coolant and has a
lower boiling point. It can also cause
damage to the cooling system if it
should freeze. Top off with Volvo Gen-
uine Coolant/Antifreeze only (a
50/50 mix of water and antifreeze).
•
Different types of antifreeze/coolant
may not be mixed.
•
If the cooling system is drained, it
should be flushed with clean water or
premixed anti-freeze before it is refilled
with the correct mixture of water/anti-
freeze.
•
The cooling system must always be
kept filled to the correct level, and the
level must be between the MIN and
MAX marks. If it is not kept filled, there
can be high local temperatures in the
engine which could result in damage.
Check coolant regularly!

09 Maintenance and servicing
Fluids
09
193
WARNING
•
Never remove the radiator cap while the
engine is warm. Wait until the vehicle
cools.
•
If it is necessary to top up the coolant
when the engine is warm, unscrew the
expansion tank cap slowly so that the
overpressure dissipates.
Clutch and brake fluid reservoir
G031030
The clutch and brake fluid should always be
above the MIN mark on the side of the reser-
voir. Check, without removing the cap, that
there is sufficient fluid in the reservoir.Fluid type: DOT 4+ boiling point >536 °F
(280 °C), P/N 9437433.
Replace: Every second year or 30,000 miles
(48,000 km). The fluid should be replaced once
a year or every 15,000 miles (24,000 km) when
driving under extremely hard conditions
(mountain driving, etc.).
Always entrust brake fluid changing to a
trained and qualified Volvo service technician.
Power steering fluid reservoir
ADD FULL
G027200
The fluid level should always be between the
ADD and FULL marks.Fluid type: Volvo synthetic power steering fluid
(Pentosin CHF 11S) P/N 1161529 or equiva-
lent.
Replace: No fluid change required.
NOTE
If a problem should occur in the power
steering system or if the vehicle has no elec-
trical current and must be towed, it is still
possible to steer the vehicle. However, keep
in mind that greater effort will be required to
turn the steering wheel.

09 Maintenance and servicing
Battery
09``195 Battery maintenance
The battery in your vehicle is located under the
floor of the trunk.
Driving habits and conditions, climate, the
number of starts, etc. all affect the service life
and function of the battery. In order for your
battery to perform satisfactorily, keep the fol-
lowing in mind:•
Check the fluid level in each cell in the bat-
tery every 24 months or every 15,000
1
miles (24,000 km), whichever is sooner. Do
not overfill.
•
Use a screw driver to open the caps or
cover and a flashlight to inspect the level.
•
If necessary, add distilled water. The level
should never be above the indicator.
•
The fluid level should be checked if the
battery has been recharged.
•
After inspection, be sure the cap over each
battery cell or the cover is securely in
place.
•
Check that the battery cables are correctly
connected and properly tightened. Route
ventilation hose through opening in floor
(see page 195)
•
Never disconnect the battery when the
engine is running, for example when
changing the battery.
•
The battery should be disconnected from
the vehicle when a battery charger is used
directly on the battery.
•
However, if the battery is being charged via
the connecting points in the engine com-
partment (see page 195), the battery must
be connected.WARNING
PROPOSITION 65 WARNING!
Battery posts, terminals, and related acces-
sories contain lead and lead compounds,
chemicals known to the state of California
to cause cancer and reproductive harm.
Wash hands after handling.
WARNING
•
Never expose the battery to open flame
or electric spark.
•
Do not smoke near the battery.
•
Battery fluid contains sulfuric acid. Do
not allow battery fluid to contact eyes,
skin, fabrics or painted surfaces. If con-
tact occurs, flush the affected area
immediately with water. Obtain medical
help immediately if eyes are affected.
NOTE
Used batteries should be properly disposed
of at a recycling station or similar facility, or
taken to your Volvo retailer.Symbols:
Wear protection gogglesSee owner's manual for
detailsKeep away from children
1More frequently in warm climates.

09 Maintenance and servicingReplacing bulbs
09198
When replacing bulbs, keep the following
points in mind:•
Never touch the glass of bulbs with your
fingers. Grease and oils from your fingers
vaporize in the heat and will leave a deposit
on the reflector, which will damage it.
•
The optional Active Bi-Xenon headlight
bulbs contain trace amounts of mercury.
These bulbs should always be disposed of
by an authorized Volvo retailer.
The following bulbs should only be replaced by
an authorized Volvo service technician:
•
Active Bi-Xenon headlights,
•
Courtesy (dome) lighting,
•
Reading lights,
•
Glove compartment lights
•
Turn signals and courtesy lights in the side
door mirrors
•
High-mounted brake lights
•
Diodes in the rear tail lightsNOTE
For information regarding any other bulbs
not mentioned in this section, please con-
tact your Volvo retailer or a trained and
authorized Volvo service technician.
Replacing bulbs at the front of the
vehicle
WARNING
•
The engine should not be running when
changing bulbs.
•
When changing in the headlight hous-
ing, if the engine has been running just
prior to replacing bulbs, please be
aware that components in the engine
compartment will be hot.
G027278
All front bulbs (except the optional front fog
lights) are replaced from the engine compart-
ment.
WARNING
Active Bi-Xenon headlights (option) - due to
the high voltage used by these headlights,
these bulbs should only be replaced by a
trained and qualified Volvo service techni-
cian.Location of the bulbs in the headlight
housing
G028433
Side marker lightTurn signal