2009 SUBARU TRIBECA Rear diff

DI-7
General Description
DIFFERENTIALS
498427200 FLANGE WRENCH Used for stopping rotation of companion flange
when removing and tightening self-lock nut.
399780104 WEIGHT Used for installing the front bearing cone and the
pilot bearing companion flange.
498247001 MAGNET BASE • Used for measuring backlash between side
gear and pinion, and hypoid gear.
•Used with DIAL GAUGE (498247100).
498247100 DIAL GAUGE • Used for measuring backlash between side
gear and pinion, and hypoid gear.
•Used with MAGNET BASE (498247001).
398177700 INSTALLER Used for installing the rear bearing cone.
ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
ST-498427200
ST-399780104
ST-498247001
ST-498247100
ST-398177700

DI-8
General Description
DIFFERENTIALS
398477703 DRIFT 2 Used for press-fitting bearing race (rear) of differ-
ential carrier.
398437700 DRIFT Used for installing the side oil seal.
398517700 REPLACER Used for removing rear bearing cone.
398487700 DRIFT Used for press-fitting side bearing cone.
398527700 PULLER ASSY Used for removing front oil seal.
ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
ST-398477703
ST-398437700
ST-398517700
ST-398487700
ST-398527700

DI-9
General Description
DIFFERENTIALS
28099PA090 OIL SEAL PROTEC-
TOR
•Used for installing the rear drive shaft to the
rear differential.
•For oil seal protection
399703600 PULLER ASSY Used for removing companion flange.
899874100 INSTALLER Used for installing the companion flange.
498077000 REMOVER Used for removing the differential side bearing
cone.
899864100 REMOVER Used for removing the differential side bearing.
ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
ST28099PA090
ST-399703600
ST-899874100
ST-498077000
ST-899864100

DI-14
Rear Differential (VA–type)
DIFFERENTIALS
4. Rear Differential (VA–type)
A: REMOVAL
1) Disconnect the ground cable from the battery.
2) Release the parking brake.
3) Jack-up the vehicle.
4) Remove the rear exhaust pipe and muffler.
Pipe.>
5) Remove the heat shield cover.
6) Remove the propeller shaft.

7) Remove the connector from the rear differential
oil temperature switch.
8) Prepare the transmission jack and band.
9) Remove the DOJ of rear drive shaft from rear dif-
ferential.
10) Remove the nuts which hold the rear differen-
tial front member.
11) Support the rear differential with the transmis-
sion jack.
12) Loosen the self-lock nuts which hold the rear
differential to rear crossmember.
AT-03243
DI-00471
DI-00268
(A) Tire lever
(B) Bolt
DI-00472
(A)
(B)
DI-00358
DI-00473
DI-00269

DI-15
Rear Differential (VA–type)
DIFFERENTIALS
13) Remove the rear differential front member.
14) Secure the rear differential using band.
15) Remove the self-lock nuts which hold the rear
differential to rear crossmember.
16) Remove the air breather hose from the sub
frame.
17) Remove the rear differential stud bolt from rear
crossmember bushing.
NOTE:
When removing the stud bolt, carefully adjust the
angle and location of transmission jack and jack
stand, if necessary
18) Pull out the axle shaft from rear differential.
NOTE:
If it is difficult to remove the axle shaft from rear dif-
ferential, remove it using tire lever.
19) Lower the transmission jack.
20) Secure the rear drive shaft to lateral link using
wire.
21) Remove the rear differential member plate from
rear differential.
B: INSTALLATION
1) Insert the rear differential member plate into rear
differential.
2) Set the rear differential to transmission jack.
NOTE:
Secure the rear differential to transmission jack us-
ing band.
3) Install the ST to rear differential.
ST 28099PA090 OIL SEAL PROTECTOR
DI-00474
DI-00276
DI-00277
(A) Rear differential member plate
(A) Rear differential member plate
DI-00475
(A)
DI-00475
(A)
DI-00476
ST

DI-16
Rear Differential (VA–type)
DIFFERENTIALS
4) Insert the spline shaft until the spline portion
comes inside the side oil seal.
ST 28099PA090 OIL SEAL PROTECTOR
5) Remove ST from rear differential.
ST 28099PA090 OIL SEAL PROTECTOR
6) Push the rear differential to insert the axle shaft
into rear differential.
7) Adjust the transmission jack, if necessary, and
insert the rear differential stud bolt into rear cross-
member bushing properly.
8) After inserting the rear differential stud bolt into
the rear crossmember bushing, lift up the transmis-
sion jack and align the rear differential to the its at-
tachment position.
9) Tighten a new self-locking nut temporarily to rear
crossmember.
10) Remove the band from rear differential. Lift up
the rear differential until the rear differential is sep-
arated from the transmission jack.
11) Install the rear differential front member with a
new self-locking nut.
Tightening torque:
T1: 65 N·m (6.6 kgf-m, 48 ft-lb)
T2: 110 N·m (11.2 kgf-m, 81 ft-lb)
DI-00289
ST
DI-00281
DI-00393
DI-00283
DI-00269
DI-00284
T2
T1

DI-17
Rear Differential (VA–type)
DIFFERENTIALS
12) Tighten the self-locking nut.
Tightening torque:
70 N·m (7.1 kgf-m, 51 ft-lb)
13) Lower the transmission jack.
14) Install the air breather hose to the sub frame.
15) Install the propeller shaft.

16) Install the heat shield cover.
17) Install the rear exhaust pipe and muffler.
C: DISASSEMBLY
To detect the real cause of trouble, inspect the fol-
lowing items before disassembling.
•Tooth contact and backlash between hypoid driv-
en gear and drive pinion
•Total preload of drive pinion
1) Remove the air breather hose.
2) Set the ST on vise and install the differential as-
sembly to ST.
ST 398217700 ATTACHMENT SET
3) Drain the gear oil by removing the plug.
4) Remove the rear differential oil temperature
switch.
5) Remove the rear cover by loosening retaining
bolts.
6) Remove the lock plate RH and LH.
7) Remove the holder RH and LH with ST.
ST 18630AA010 WRENCH ASSY
8) Pull out the differential case assembly from dif-
ferential carrier.
NOTE:
Be careful so that the teeth do not to hit against the
case.
DI-00269
STDI-00363
DI-00388
DI-00364
ST
DI-00365
DI-00366

DI-18
Rear Differential (VA–type)
DIFFERENTIALS
9) Remove the bearing race from holder RH and
LH with ST and press.
ST 18758AA000 PULLER
NOTE:
•Make sure the bolt of puller turn manually.
•Set the puller so that its claws catch the groove of
holder.
10) Remove the oil seal from holder RH and LH us-
ing screwdriver.
NOTE:
Perform this operation only when changing oil seal.
11) Extract the bearing cone with ST1, ST2 and
ST3
NOTE:
•Do not attempt to disassemble the parts unless
necessary.
•Never mix up the RH and LH bearing races and
cones.
ST1 498077000 REMOVER
ST2 399520105 SEATS
ST3 899864100 REMOVER
12) Remove the hypoid driven gear by loosening
hypoid driven gear bolts.
13) Remove the self-locking nut while holding the
companion flange with ST.
ST 498427200 FLANGE WRENCH
(A) Groove
(B) Claw
(A) Holder
ST
DI-00367
ST
(A)
(B)
(A)
ST
DI-00368
DI-00369
DI-00370
ST1
ST2
ST3
DI-00371
DI-00372
ST