2009 Seat Exeo ST engine

Contents3
ContentsManual structure
. . . . . . . . . . . . . . . . . . . .
Content
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety First
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Safe driving
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brief introduction . . . . . . . . . . . . . . . . . . . . . . . .
Proper sitting position for occupants . . . . . . . . .
Pedal area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stowing luggage . . . . . . . . . . . . . . . . . . . . . . . . .
Seat belts
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brief introduction . . . . . . . . . . . . . . . . . . . . . . . .
Why wear seat belts? . . . . . . . . . . . . . . . . . . . . . .
Seat belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Belt tension devices . . . . . . . . . . . . . . . . . . . . . .
Airbag system
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brief introduction . . . . . . . . . . . . . . . . . . . . . . . .
Front airbags . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Knee airbag* . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Side airbags* . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Curtain airbags . . . . . . . . . . . . . . . . . . . . . . . . . .
Deactivating airbags* . . . . . . . . . . . . . . . . . . . . .
Child safety
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brief introduction . . . . . . . . . . . . . . . . . . . . . . . .
Child seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Securing child seats . . . . . . . . . . . . . . . . . . . . . .
Controls and equipment
. . . . . . . . . . .
Cockpit
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warning and indicator lamps . . . . . . . . . . . . . . .
Driver information system . . . . . . . . . . . . . . . . . .
Auto-check system . . . . . . . . . . . . . . . . . . . . . . .
Speed warning  . . . . . . . . . . . . . . . . . . . . . . . .
On-board computer . . . . . . . . . . . . . . . . . . . . . . .
Menu display . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tyre pressure monitoring . . . . . . . . . . . . . . . . . .
Steering wheel controls
. . . . . . . . . . . . . . . . . . .
The multi-function steering wheel . . . . . . . . . . .
Unlocking and locking
. . . . . . . . . . . . . . . . . . . .
Remote control keys . . . . . . . . . . . . . . . . . . . . . .
Central locking . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Childproof locks . . . . . . . . . . . . . . . . . . . . . . . . . .
Remote control key . . . . . . . . . . . . . . . . . . . . . . .
Anti-theft alarm system* . . . . . . . . . . . . . . . . . . .
Electric windows . . . . . . . . . . . . . . . . . . . . . . . . .
Sun roof / deflector* . . . . . . . . . . . . . . . . . . . . . .
Lights and visibility
. . . . . . . . . . . . . . . . . . . . . . .
Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Interior lights . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Visibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Windscreen wipers . . . . . . . . . . . . . . . . . . . . . . .
Rear-view mirrors . . . . . . . . . . . . . . . . . . . . . . . . .
Seats and stowage
. . . . . . . . . . . . . . . . . . . . . . .
Manual adjustment of the front seats . . . . . . . .
Electric adjustment of front seats* . . . . . . . . . . .
Lumbar support* . . . . . . . . . . . . . . . . . . . . . . . . . Memory for driver's seat* . . . . . . . . . . . . . . . . . .
Head restraints . . . . . . . . . . . . . . . . . . . . . . . . . .
Armrests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Luggage compartment . . . . . . . . . . . . . . . . . . . .
Roof carrier / roof rails* . . . . . . . . . . . . . . . . . . .
Drink holders . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ashtray*, cigarette lighter* and power points . .
Compartments . . . . . . . . . . . . . . . . . . . . . . . . . . .
Heating, Ventilation and Air conditioning
. .
2C-Climatronic . . . . . . . . . . . . . . . . . . . . . . . . . . .
Driving
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ignition lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starting and stopping the engine . . . . . . . . . . .
Handbrake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parking aid acoustic system . . . . . . . . . . . . . . . .
Cruise control (GRA) . . . . . . . . . . . . . . . . . . . . . .
Manual gearbox . . . . . . . . . . . . . . . . . . . . . . . . . .
Automatic gearbox* . . . . . . . . . . . . . . . . . . . . . .
Practical tips
. . . . . . . . . . . . . . . . . . . . . . . . .
Intelligent technology
. . . . . . . . . . . . . . . . . . . . .
Electronic stabilisation programme (ESP) . . . . .
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power steering . . . . . . . . . . . . . . . . . . . . . . . . . . .
Servotronic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Driving and the environment
. . . . . . . . . . . . . .
Running-in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Exhaust gas purification system . . . . . . . . . . . . .
5
6
7
7
7
10
15
16
18
18
19
22
26
28
28
31
34
37
41
44
46
46
48
51 57
57
57
59
65
71
75
82
85
87
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91
91
96
96
98
103
104
105
107
109
112
116
116
124
127
128
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136
137 138
140
142
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151
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160
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170
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189
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192
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Contents
4Economical and environmentally friendly driving
Driving abroad . . . . . . . . . . . . . . . . . . . . . . . . . . . Trailer towing
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Trailer towing . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removable towing bracket . . . . . . . . . . . . . . . . .
Your vehicle maintenance and cleaning
. . . .
General notes . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vehicle exterior maintenance . . . . . . . . . . . . . . .
Vehicle interior maintenance . . . . . . . . . . . . . . .
Accessories, replacement of parts and
modifications
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Accessories and spare parts . . . . . . . . . . . . . . . .
Technical modifications . . . . . . . . . . . . . . . . . . .
Mobile telephones and radiotelephones . . . . .
Athermic windscreen* . . . . . . . . . . . . . . . . . . . . .
Checking and refilling levels
. . . . . . . . . . . . . .
Refuelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Releasing the tank flap manually . . . . . . . . . . . .
Petrol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diesel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The bonnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cooling system . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer fluid and windscreen wiper blades . . . .
Brake fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wheels and tyres
. . . . . . . . . . . . . . . . . . . . . . . . .
Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
If and when
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tools, tyre repair kit and spare wheel . . . . . . . .
Changing a wheel . . . . . . . . . . . . . . . . . . . . . . . .
Tyre repair* (Tyre-Mobility-System) . . . . . . . . . .
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bulbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Changing bulbs Halogen headlights . . . . . . . . . Changing bulbs. Bi-Xenon AFS headlights . . . .
Changing bulbs for rear lights (in side panel) . .
Changing rear light bulbs (in boot lid) . . . . . . . .
Side indicators . . . . . . . . . . . . . . . . . . . . . . . . . .
Luggage compartment lights . . . . . . . . . . . . . . .
Registration light . . . . . . . . . . . . . . . . . . . . . . . . .
Sunroof light . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Jump-starting . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Towing and tow-starting . . . . . . . . . . . . . . . . . . .
Technical Data
. . . . . . . . . . . . . . . . . . . . . . .
General notes on the technical data
. . . . . . .
Outstanding information . . . . . . . . . . . . . . . . . .
Data on fuel consumption . . . . . . . . . . . . . . . . .
Towing a trailer . . . . . . . . . . . . . . . . . . . . . . . . . .
Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Te chni cal Data
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking fluid levels . . . . . . . . . . . . . . . . . . . . . .
Petrol engine 1.6l 75 kW (102 HP) . . . . . . . . . . .
Petrol engine 1.8l 110 kW (150 HP) . . . . . . . . .
Petrol engine 2.0l 147 kW (200 HP) . . . . . . . . .
Diesel engine 2.0 l 88 kW (120 HP) CR . . . . . . .
Diesel engine 2.0l 105 kW (143 HP) . . . . . . . . .
Diesel engine 2.0l 125 kW (170 HP) . . . . . . . . .
Dimensions and capacities . . . . . . . . . . . . . . . .
Index
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
197
199
200
200
203
211
211
212
217
220
220
220
221
221
222
222
223
224
224
226
228
231
234
237
238
242
242
251
251
254
259
262
264
264 271
277
281
283
283
284
285
285
288
291
291
291
293
294
294
295
295
296
297
298
299
301
302
304
305
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Cockpit
60
− Driver information system . . . . . . . . . . . . . . . . . . . . . . . . . . .
CHECK button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Call-up button for service indicator . . . . . . . . . . . . . . . . . . . . . .
Reset button for trip recorder . . . . . . . . . . . . . . . . . . . . . . . . . . .
Coolant temperature gaugeThe coolant temperature gauge ⇒ fig. 38 only works when the ignition is
switched on. In order to avoid engine damage, please read the following
notes for the different temperature ranges.
Cold temperature
If the needle is still on the left of the dial, this indicates that the engine has
not yet reached operating temperature. Avoid high revs and heavy accelera-
tion and do not make the engine work hard. Normal temperature
In normal operations, the needle will settle somewhere in the centre of the
dial once the engine has reached running temperature. The temperature may
also rise when the engine is working hard, especially at high outside temper-
atures. This is no cause for concern, provided the warning lamp
 does not
light up in the instrument panel.
Warning temperature
If the symbol
 flashes in the display, this means that either the coolant
temperature is too high or the coolant level is too low ⇒page 78.
WARNING
•Before opening the bonnet and checking the coolant level, observe the
warning information ⇒page 227.•Never open the bonnet when steam or coolant is being released from it.
This could lead to burns. Wait until you can no longer see or hear escaping
steam or coolant.Caution
Accessories in front of the air inlet reduce the cooling effect of the coolant. At
high outside temperatures and high e ngine loads, there is a risk of the
engine overheating.
71
A8
64
A9
74
A10
63
Fig. 38 Engine coolant
temperature gauge
AA
ABAC
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Cockpit61
Safety First
Controls and equipment
Practical tips
Technical Data
Rev counter
The rev counter indicates the number of engine revolutions
per minute.You should select a lower gear if the engine speed drops below 1500 rpm.
The start of the red zone on the dial indicates the maximum engine speed
w hich may b e us ed wh en the e ngin e is war m a nd af te r it has b e e n r un i n p rop -
erly. However, it is advisable to change up a gear or lift your foot off the accel-
erator before the needle reaches the red zone.
Caution
The rev. counter needle ⇒fig. 39 must only reach the red zone for a short
period, otherwise the engine could be damaged. The start of the red zone on
the dial is different for some engine versions.
For the sake of the environment
Changing up a gear early will help you to save fuel and minimise engine
noise.Digital clock and date
Your vehicle is equipped with a quartz clock.The time and date are set using the and buttons.
Setting the hour
– Press the button. The hour display will start to flash.
– Use the and buttons to set the hour.
Fig. 39 Detailed view of
the dash panel insert:
Rev. counter
F ig. 40 Detail of th e dash
panel insert: Digital clock
+
-
MODE+
-
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Cockpit
64CHECK buttonThe button has the following functions:
Enabling the digital clock and the distance display
When the ignition is switched off, the distance display and the digital clock
with date display can be enabled for a few seconds by pressing the
button ⇒fig. 43 .
Starting check procedure (auto-check control)
The auto-check control ⇒page 75 checks important components and vehicle
systems. These background checks are run constantly, as long as the ignition
is switched on.
You can start the “check procedure” manually by pressing the button
with the ignition switched on. This function check can be started with the
engine either stationary or running, but not at road speeds above 5 km/h. Calling up driver messages
If a Priority 1 symbol flashes in the display
⇒page 75, or if the bulb monitor
detects a failure of one of the lights ⇒page 81, the relevant driver informa-
tion can be called up again by briefly pressing the button. For
example:
Switch off engine, check oil level
The message will disappear from the display after about 5 seconds.
Speed warning
You can press the button to set speed limit warning 1 ⇒page 83,
“Setting speed limit warning 1” while the vehicle is moving. Speed limit
warning 2* can only be set when the ignition is switched off ⇒page 84,
“Setting speed limit warning 2”.
F ig. 43 Detail of th e dash
panel insert: CHECK
button
CHECK
CHECK
CHECK
CHECK
CHECK
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Cockpit65
Safety First
Controls and equipment
Practical tips
Technical Data
Warning and indicator lampsGeneral description
The warning and indicator lamps indicate a number of
different functions and possible faults.Fig. 44 Instrument panel with warning and indicator lamps
Note
A number of functions are monitored by the auto-check control ⇒page 75. If
a malfunction should occur, this will be shown by the display in the instru-
ment cluster either with a red symbol (priority 1 - danger) or a yellow symbol
(priority 2 - warning).

Exhaust emission control system
⇒ page 66

Airbag system
⇒page 66

Tyr e pre ssu re too low
⇒page 66

Cruise control
⇒page 67

Tra ile r in di cato rs
⇒page 67

Anti-lock brake system (ABS)
⇒page 67

Seat belt warning
⇒page 68

Left indicators
⇒page 68

Electronic stabilisation programme (ESP)
⇒page 68

Alternator
⇒page 69

Main beam headlights
⇒page 69

Engine management (alternative to
)
⇒page 69

Glow plug system (alternative to
)
⇒page 70

Fault in brake system / handbrake is
applied
⇒page 70

Right indicators
⇒page 68
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Cockpit67
Safety First
Controls and equipment
Practical tips
Technical Data
The yellow warning
 lamp remains on if the system is faulty or if
the pressure is too low in at least one tyre. In the event of a system
fault, the letters TPMS are displayed in the centre of the instrument
panel ⇒page 66, fig. 45 . If the tyre pressure drops rapidly, the
message ⇒page 66, fig. 46 will be shown on the central display
of the instrument panel. If the pressure loss is more gradual, the
message ⇒page 66, fig. 46 will be shown on the central display
of the instrument panel. This message does not show the tyre
affected. Should any of these warnings be displayed:
– Stop the engine.
– Check the tyres. Although the warning corresponds to just one tyre, you should also check the others.
– Correct the tyre pressure ⇒page 243.
For more detailed information on the tyre pressure monitoring system, please
refer to ⇒page 242.Cruise control system*

The indicator lamp
 on the instrument panel lights up when the cruise
control system is operating.
Trailer indicators*

This indicator lamp flashes when the indicators are operating
while towing a caravan or trailer.The indicator lamp
 flashes when the indicators are operated if a trailer is
correctly coupled to the vehicle.
Where a turn signal lamp does not work, either on the trailer or on the towing
vehicle, the indicator lamp will not flash.
Anti-lock brake system (ABS)

The warning lamp monitors the ABS and the integrated elec-
tronic differential lock (EDL).The warning lamp
 lights up for a few seconds when the ignition is
switched on and while the engine is being started. The lamp goes out again
after the system has run through an automatic test sequence.
There is a fault in the ABS if:
•the warning lamp does not light up when the ignition is switched on,•The warning lamp does not go out again after a few seconds.•The warning lamp lights up when the vehicle is moving.
The vehicle can still brake in the normal way (except that the ABS control func-
tion is out of action). Please take the vehicle to a specialist garage as soon as
possible. For further information on the ABS ⇒page 190.
If a malfunction should occur in the ABS, the ESP warning lamp will also light
up.
AAAB
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Cockpit
68Entire brake system fault
If the ABS warning lamp
 lights up together with the brake warning lamp
 ⇒ page 70 (with the handbrake released), this indicates not only a fault
in the ABS function, but probably also a malfunction in the main brake system
as well ⇒.
The symbol
 will light up in the instrument panel if a fault occurs in the
brake system . Please refer to ⇒page 77.
Electronic differential lock (EDL) fault
The EDL works in conjunction with the ABS. The ABS indicator lamp will light
up
 to indicate an EDL fault. Please take the vehicle to a specialist garage
as soon as possible. For further information on the EDL ⇒page 191.WARNING
•Before opening the bonnet and checking the brake fluid level, observe
the warning information in ⇒page 227, “Work in the engine compart-
ment”.•If the brake warning lamp
 should light up together with the ABS
warning lamp
, stop the vehicle immediately and check the brake fluid
level in the reservoir. If the fluid level has dropped below the "MIN" mark
you must not drive on otherwise there may be an increased accident risk.
Obtain technical assistance.
•If the brake fluid level is correct, the fault in the brake system may have
been caused by a fault in the ABS control function. As a result, the rear
wheels can lock relatively easily when braking. Under certain circum-
stances, the rear of the vehicle could suddenly sway from side to side, with
the subsequent danger of skidding. Drive carefully to the nearest specialist
garage and have the fault rectified.
Seat belt warning lamp*

The warning lamp acts as a reminder to the driver to fasten
the seat belt.After switching on the ignition, the warning lamp
 will remain lit until the
driver and front passenger (if applicable) have fastened their seat belts.
When the vehicle has reached a certain speed, you will also hear a warning
signal and the warning light will flash.
For further information on the seat belts, see ⇒page 22.
Indicators and hazard warning lights
 
Depending on which turn signal is operated, either the left
 or right
 indi-
cator lamp flashes. Both indicator lamps will flash when the hazard warning
lights are switched on.
If one turn signal fails, the indicator lamp will start flashing twice as fast as
normal.
This does not apply when towing a trailer. Where a turn signal lamp does not
work, either on the trailer or on the towing vehicle, the indicator lamp will not
flash. For further information on the indicators, see ⇒page 123.
Electronic stabilisation programme

This warning lamp monitors the electronic stabilisation
program (ESP).The warning lamp
 has the following functions:
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