21B-62
MR-413-X44-21B000$472.mif
V2
SEQUENTIAL GEARBOX
Fault finding - Interpretation of faults
Vdiag No: 04
21B
DF180
PRESENT
OR
STOREDHYDRAULIC PUMP
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared as present if:
–The pump is switched off for 10 seconds.
–If the oil pressure is less than the starting value.
Special note:
–Fault warning light comes on.
Use the Wiring Diagrams Technical Note for New TWINGO.
Check for + AVC on connection BP36 of component 762.
If there is no + AVC, check fuse F1 30A on component 597.
If the fuse is correct, check the continuity of connection BP36 between components 762 and 597.
If the fuse is not correct, check the insulation to earth of connection BP36 between components 762 and 597.
If the connection is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
wiring: precautions for repair), repair the wiring, otherwise replace it.
Check the connection and condition of the connectors of components 724, 119 and 762.
Also check the connection and condition of the 24-track intermediate connector located on the hydraulic unit.
If the connectors are faulty and if there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, W iring: Precautions for repair), repair the connectors; otherwise, replace the wiring.
Check the continuity and insulation of the following connections:
●Connection code M between component 724 and earth MS-99E,
●Connection code 5AE between components 762 and 724,
●Connection code 5AF between components 119 and 762.
If the connection(s) are faulty and there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, W iring: Precautions for repair), repair the wiring, otherwise replace it.
Case of excessive pump operation:
–Internal or external leak in the circuit. For an external leak, locate the leak and repair if necessary. If there is an
internal leak, replace the hydraulic unit (see MR 411, Sequential gearbox, Electro-hydraulic unit: Removal -
Refitting).
If the fault is still present, replace the accumulator (see MR 411, Sequential gearbox, Pressure accumulator:
Removal - Refitting).
AFTER REPAIRDeal with any faults detected by the diagnostic tool.
Clear the computer memory.
Carry out a road test followed by another check with the diagnostic tool.
BVRJH1_V04_DF180
21B-67
MR-413-X44-21B000$472.mif
V2
SEQUENTIAL GEARBOX
Fault finding - Interpretation of faults
Vdiag No: 04
21B
DF232
DF233
DF234
PRESENT
OR
STOREDCOMPUTER
1.DEF : Internal electronic fault
NOTESSpecial note:
–fault warning light comes on.
Use the Wiring Diagrams Technical Note for New TWINGO.
Check the condition and position of the sequential gearbox fuses in the engine compartment and in the
passenger compartment.
Check the connection and condition of the 52-track connector of component 119.
If the connector is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Check for + AVC on connection BP39 and for + after ignition feed on connection AP4 on the 52-track connector
of component 119.
If the connection(s) are faulty and there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, W iring: Precautions for repair), repair the wiring, otherwise replace it.
Check the insulation, continuity and the absence of interference resistance on the following connection:
●Connection code N of earths MC - 12B and MC - 12A.
If the connection(s) are faulty and there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, W iring: Precautions for repair), repair the wiring, otherwise replace it.
Clear the computer fault memory using command RZ001 "Stored fault(s)".
Switch off the ignition.
Switch on the ignition again and carry out a new check using the diagnostic tool.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults detected by the diagnostic tool.
Clear the computer memory.
Carry out a road test followed by another check with the diagnostic tool.
BVRJH1_V04_DF232 / BVRJH1_V04_DF233 / BVRJH1_V04_DF234
21B-77
MR-413-X44-21B000$472.mif
V2
SEQUENTIAL GEARBOX
Fault finding - Interpretation of faults
Vdiag No: 04
21B
DF265
PRESENT
OR
STOREDCOMPUTER
1.DEF : Main relay fault (integrated in the computer)
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present after a road test.
Special note:
–all gear changes are inhibited,
–automatic mode is inhibited.
Check the condition and connection of the earths on both connections N of component 119.
Check the condition and position of the sequential gearbox fuses in the engine compartment and in the
passenger compartment.
Check the condition and connection of the connectors for component 119.
If the connector is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Check for + AVC on connection BP39 of component 119.
If the + AVC is absent, check the insulation to earth and the continuity of the following connection:
●Connection code BP39,
between components 119 and 1016.
If the connection is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
wiring: precautions for repair), repair the wiring, otherwise replace it.
Check for + after ignition feed on connection AP4 of component 119.
If the + after ignition feed is absent, check the insulation to earth and the continuity of the following
connection:
●Connection code AP4,
between components 119 and 1016.
If the connection is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
wiring: precautions for repair), repair the wiring, otherwise replace it.
Clear the computer fault memory using command RZ001 "Stored fault(s)", exit the fault finding and switch off the
ignition.
Carry out another check using the diagnostic tool.
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults detected by the diagnostic tool.
Clear the computer memory.
Carry out a road test followed by another check with the diagnostic tool.
BVRJH1_V04_DF265
21B-80
MR-413-X44-21B000$649.mif
V2
21B
SEQUENTIAL GEARBOX
Fault finding - Interpretation of statuses
ET003
ET004
BRAKE LIGHT SWITCH (OPENING)
STOP LIGHT SWITCH (CLOSURE)
STATUS
DEFINITIONThese statuses indicate the position of the brake pedal.
NOTESUse the Wiring Diagrams Technical Note for New TWINGO.
Engine stopped, ignition on
–Brake pedal released: ET003: "Closed" and ET004: "Open".
–Brake pedal depressed: ET003: "Open" and ET004: ''Closed".
If the statuses do not correspond with the position of the brake pedal, perform the following fault finding
procedure.
Electrical check of the sensor
Check the condition of the 15 A fuse of the brake light switch located on component 1016.
Check the brake light switch is correctly positioned on the brake pedal.
Check the condition and correct connection of component 160.
If the connector is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the connector, otherwise replace the wiring.
Check for the + after ignition feed on both connections AP10 of component 160.
If there is no + after ignition feed, check the continuity and insulation to earth of the two connections AP10
between components 160 and 1016.
If the connection(s) are faulty and there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, W iring: Precautions for repair), repair the wiring, otherwise replace it.
Pedal released:
Check the continuity between connections AP10 (track 4) and 5A of component 160.
Check the insulation between connections AP10 (track 2) and 65A of component 160.
Pedal depressed:
Check the continuity between connections AP10 (track 2) and 65A of component 160.
Check the insulation between connections AP10 (track 4) and 5A of component 160.
If one of these checks is incorrect, replace the brake light switch (see MR 411 Mechanical, 83D Cruise control,
Brake light switch: Removal - Refitting).
AFTER REPAIRCarry out another fault finding check on the system.
Deal with any other faults.
Clear the stored faults.
BVRJH1_V04_ET003 / BVRJH1_V04_ET004
MR-413-X44-21B000$649.mif
Vdiag No: 04
21B -107
MR-413-X44-21B000$767.mif
V2
SEQUENTIAL GEARBOX
Fault finding - Interpretation of parameters
Vdiag No: 04
21B
PR008
COMPUTER SUPPLY VOLTAGE
PARAMETER
DEFINITIONThis parameter indicates the sequential gearbox computer supply voltage value
expressed in V.
NOTESUse the Wiring Diagrams Technical Note for New TWINGO.
Engine stopped, ignition on
PR008 ≈ 12 V
The computer supply voltage value must be close to the battery voltage.
Electrical check of the component
Check that the sequential gearbox supply fuse is correctly positioned and in good condition in the engine
compartment connection unit.
Check the engine earths on the vehicle are in good condition.
Repair if necessary.
Measure the battery voltage and check the charge circuit (see Technical Note 6014A, Charge circuit check).
Check the connection and condition of the connections of component 119.
If the connectors are faulty and if there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, W iring: Precautions for repair), repair the connectors; otherwise, replace the wiring.
Check the continuity and insulation of the following connections:
●Connection code BP39,
●Connection code AP4,
between components 1016 and 119.
●Connection code N (2 connections) between earths MC-12A and MC-12B and component 119.
If the connection(s) are faulty and there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, W iring: Precautions for repair), repair the wiring, otherwise replace it.
AFTER REPAIRCarry out another fault finding check on the system.
Deal with any other faults.
Clear the stored faults.
BVRJH1_V04_PR008
21B -126
MR-413-X44-21B000$944.mif
V2
21B
SEQUENTIAL GEARBOX
Diagnostic - Fault finding chart
ALP 1 No dialogue with the sequential gearbox computer
NOTESSpecial notes:
Only consult this customer complaint after a complete check with the diagnostic
tool.
Use the Wiring Diagrams Technical Note for New TWINGO.
Try to establish dialogue with a computer on another vehicle to make sure that the diagnostic tool is not faulty. If
the tool is not causing the fault and dialogue cannot be established with any other computer on the same vehicle,
it may be that a faulty computer is disrupting the CAN diagnostic line.
Use a process of successive disconnections to locate this computer.
Check the voltage of the battery and carry out the operations necessary to obtain a voltage which is to
specification (9.5 V < battery voltage < 17.5 V).
Check the presence of and condition of the Sequential Gearbox fuses on the passenger compartment fuse box
(7.5 A and 20 A).
Check that the computer connector is properly connected and check the condition of its connections.
Check the sequential gearbox earths (good condition, not corroded, tightness of the earth bolt above the
hydraulic unit).
Check that the supply to the computer is correct:
–Earth on the N connections of the 52-track connector.
–+ AVC on connection BP39 of the 52-track connector.
–+ after ignition feed on connection AP4 of the 52-track connector.
Check that the power supply to the diagnostic socket is correct:
–+ AVC on connection BP19.
–Earth on connections MAM and NAM.
If dialogue has still not been established after these checks, contact the Techline.
AFTER REPAIRClear the computer fault memory. Switch off the ignition and wait 20 seconds.
Carry out a road test followed by another check with the diagnostic tool.
BVRJH1_V04_ALP1
MR-413-X44-21B000$944.mif
Vdiag No: 04
21B -127
MR-413-X44-21B000$944.mif
V2
SEQUENTIAL GEARBOX
Diagnostic - Fault finding chart
Vdiag No: 04
21B
ALP 2Cannot select a forward or reverse gear when stationary
Impossible to select N
Impossible to start engine with gear engaged, even with brake
pedal depressed
NOTESSpecial notes:
Only consult this customer complaint after a complete check with the diagnostic tool.
Use the Wiring Diagrams Technical Note for New TWINGO.
Check the + after ignition feeds and the earths of the sequential gearbox computer.
Check the condition of the gear lever contacts and that it is operating correctly (consult the interpretation of
statuses ET043 "Lever contact No. 0", ET044 "Lever contact No. 1", ET045 "Lever contact No. 2" and
ET046 Lever contact No. 3").
Repair if necessary.
Check for the presence and condition of the brake light switch supply fuse on the passenger compartment fuse
board.
Repair if necessary.
Check that the brake light switch connector is correctly connected, check the condition of the connections as well
as those of the computer.
If the connectors are faulty and if there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, W iring: Precautions for repair), repair the connectors; otherwise, replace the wiring.
Check that the brake light switch on the pedal is correctly fitted and adjusted.
Check for continuity, with the pedal depressed, between connections AP10 (track 2) and 65A of
component 160.
Replace the switch if necessary (see MR 411 Mechanical, 83D Cruise control, Brake light switch: Removal -
Refitting).
Check there is no continuity with the pedal released, between connections AP10 (track 2) and 65A of
component 160.
Replace the switch if necessary (see MR 411 Mechanical, 83D Cruise control, Brake light switch: Removal -
Refitting).
If the fault is still present, check the continuity of the following connection:
●Connection code 65A between components 160 and 119.
Also ensure the insulation to earth.
AFTER REPAIRClear the computer fault memory. Switch off the ignition and wait 20 seconds.
Carry out a road test followed by another check with the diagnostic tool.
BVRJH1_V04_ALP2
21B -130
MR-413-X44-21B000$944.mif
V2
SEQUENTIAL GEARBOX
Diagnostic - Fault finding chart
Vdiag No: 04
21B
ALP 5 No reversing lights
NOTESSpecial notes:
Only consult this customer complaint after a complete check with the diagnostic tool.
Use the Wiring Diagrams Technical Note for New TWINGO.
Check the condition of the bulbs for the reversing lights.
Replace if not correct.
Check the conformity of the supply fuse of the reversing light switch (15 A) located on the passenger
compartment fuse box.
Replace the fuse if not correct.
If, following replacement of the fuse and switching on the ignition, the fuse is not correct, check the insulation to
earth of connection AP3 between components 1016 and 155.
If the connection is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Replace the faulty fuse.
If the fuse is correct, check the presence of + 12 V on connection AP3 of component 155.
If there is no + 12 V, check the continuity of connection AP3 between components 1016 and 155.
If the connection is faulty and there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
wiring: precautions for repair), repair the wiring, otherwise replace it.
Check the conformity of the reversing lights switch:
●Switch in rest position: insulation between connections AP3 and H66P of component 155.
●Switch depressed: continuity between connections AP3 and H66P of component 155.
Replace the reversing lights switch if not correct.
Check for the earth of the reversing light on the following connection(s):
●Left-hand drive: connection MF of component 172.
●Right-hand drive: connection MG of component 173.
If the connection(s) are faulty and there is a repair method (see Technical Note 6015A, Repairing electrical
wiring, W iring: Precautions for repair), repair the wiring, otherwise replace it.
AFTER REPAIRClear the computer fault memory. Switch off the ignition and wait 20 seconds.
Carry out a road test followed by another check with the diagnostic tool.
BVRJH1_V04_ALP5