Page 133 of 281
33A-35
REAR AXLE COMPONENTS
Rear stub axle carrier: Removal - Refitting
EQ UIPMENT LEVEL SPORT
33A
aFit a component jack.
aRemove the lower bolt (3) from the rear shock ab-
sorber.
aTip the rear shock absorber.
II - OPERATION FOR REMOVAL OF PART
CONCERNED
aUnclip the wheel speed sensor (4) .aRemove:
-the bolts (5) of the rear stub axle carrier,
-the rear stub axle carrier.
REFITTING
I - REFITTING PREPARATION OPERATION
aAlways replace:
-the brake calliper mounting bolts,
-the stub axle carrier bolts,
-the stub-axle nut.
II - REFITTING OPERATION FOR PART
CONCERNED
aRefit the rear stub axle carrier.
aTorque tighten the new bolts of the rear stub axle
carrier (53 N.m).
aClip on the wheel speed sensor.
III - FINAL OPERATION.
aRefit the rear shock absorber.
aTorque tighten the lower bolt of the rear shock ab-
sorber (105 N.m).
aRemove the component jack.
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Page 134 of 281
33A-36
REAR AXLE COMPONENTS
Rear stub axle carrier: Removal - Refitting
EQ UIPMENT LEVEL SPORT
33A
aRefit:
-the brake disc (see 33A, Rear axle components,
Rear brake disc: Removal - Refitting, page 33A-
11) ,
-the "brake calliper mounting - brake calliper" as-
sembly.
aTorque tighten the new bolts of the brake calliper
mounting (105 Nm).
aClip the parking brake cable onto the brake calliper.
aRefit the rear wheel (see 35A, Wheels and tyres,
Wheel: Removal - Refitting, page 35A-1) .
IMPORTANT
To avoid any accident, bring the pistons, brake
pads and brake discs into contact by depressing
the brake pad several times.
Page 135 of 281
33A-37
REAR AXLE COMPONENTS
Complete rear axle system: Removal - Refitting
33A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift ( (see Vehicle:
Towing and lifting) ).
aRelease the parking brake.
aFit the pedal press on the brake pedal to limit the
amount of brake fluid running out.
aRemove the rear wheels (see 35A, Wheels and ty-
res, Wheel: Removal - Refitting, page 35A-1) .II - OPERATION FOR REMOVAL OF PART
CONCERNED
1 - Removal
aRemove:
-the heat shield clips (1) ,
-the heat shield.
aUndo the adjusting screw (2) of the parking brake
compensator.
aRemove the parking brake compensator brake ca-
bles. Special tooling required
Mot. 1390Suppor t for removal - refitting
of engine - gearbox assembly
Equipment required
pedal press
safety strap(s)
Tightening torquesm
rear axle bearing bolts62 Nm
brake hose lower unions17 Nm
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33A-42
REAR AXLE COMPONENTS
Complete rear axle system: Removal - Refitting
33A
2 - Refitting
aLower the lift.
aPosition the bearing centring devices (12) opposite
the centring holes.
aRefit the rear axle bearing bolts.
aTorque tighten the rear axle bearing bolts (62 Nm).
aRemove the safety strap(s).
aRaise the lift.
aRefit:
-the rear suspension springs (see 33A, Rear axle
components, Rear suspension spring: Remov-
al - Refitting, page 33A-28) ,
-the brake hose lower unions.
aTorque tighten the brake hose lower unions (17
Nm).
aConnect the ABS sensor connectors.
aClose the ABS sensor connector protective unit.
aClip the parking brake cables onto the reservoir.
aPosition the parking brake cables on the parking
brake compensator.
aCheck that the parking brake cable stops are proper-ly inserted in their housings.
III - FINAL OPERATION.
aAdjust the parking brake cables (see 37A, Mechan-
ical component controls, Parking brake lever:
Removal - Refitting, page 37A-46) .
aRefit the rear wheels (see 35A, Wheels and tyres,
Wheel: Removal - Refitting, page 35A-1) .
aRemove the pedal press.
aBleed the braking circuit (see 30A, General infor-
mation, Braking circuit: Bleed, page 30A-4) .
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Page 143 of 281
35A-3
WHEELS AND TYRES
Wheel: Removal - Refitting
35A
aPretighten the wheel bolts to 30 N.m, with the wheel
suspended, starting with the bolts at the bottom.
aRotate the wheel through 180˚ to bring the valve into
the bottom position.
aPosition the vehicle on its wheels.
aTorque tighten the wheel bolts in order (see 30A,
General information, Front axle system: Tighten-
ing torque, page 30A-27) (30A, General informa-
tion).
aRefit the trim piece.Note:
Use sockets with protective sheaths in order to
avoid scratching the alloy wheel rims.
Page 152 of 281

36A-1
STEERING ASSEMBLY
Steering box: Removal - Refitting
36A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift ( (see Vehicle:
Towing and lifting) ).
aRemove:
-the front wheels (see 35A, Wheels and tyres,
Wheel: Removal - Refitting, page 35A-1) ,
-the front wheel arch liners (see Front wheel arch
liner: Removal - Refitting) (55A, Exterior protec-
tion),
-the « subframe - front driveshaft lower arm - power-
assisted steering box - front anti-roll bar » assem-
bly (see 31A, Front axle components, Front axle
subframe: Removal - Refitting, page 31A-43) .
II - OPERATION FOR REMOVAL OF PART
CONCERNED
aRemove:
-the power-assisted steering box bolts (1) ,
-the power-assisted steering box.
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
aRefit:
-the power-assisted steering box,
-the power-assisted steering box bolts.
aTorque tighten the power-assisted steering box
bolts (105 Nm).
II - FINAL OPERATION.
aRefit:
-the « subframe - front driveshaft lower arm - power-
assisted steering box - front anti-roll bar » assem-
bly (see 31A, Front axle components, Front axle
subframe: Removal - Refitting, page 31A-43) ,
-the wheel arch liners (see Front wheel arch liner:
Removal - Refitting) (55A, Exterior protection),
-the front wheels (see 35A, Wheels and tyres,
Wheel: Removal - Refitting, page 35A-1) .
aCheck the axle geometry (see 30A, General infor-
mation, Axle assemblies: Check, page 30A-23) .
aIf necessary, adjust the axle assemblies' geometry
(see 30A, General information, Front axle sys-
tem: Adjustment, page 30A-36) . Tightening torquesm
power-assisted steering
box bolts105 Nm
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36A-7
STEERING ASSEMBLY
Steering column: Removal - Refitting
LEFT-HAND DRIVE
36A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aUnlock the steering column.
aLock the airbag computer using the Diagnostic tool
(see Fault finding - Replacement of components)
(MR 413, 88C, Airbags - Pretensioners).
aDisconnect the battery (see Battery: Removal - Re-
fitting) (MR 411, 80A, Battery).
aSet the wheels straight ahead.
aRemove:
-the driver's front airbag (see Driver's frontal air-
bag: Removal - Refitting) (MR 411, 88C, Airbags
- Pretensioners),
-the steering wheel (see 36A, Steering assembly,
Steering wheel: Removal - Refitting, page 36A-
23) ,-the steering column switch assembly (see Steer-
ing column switch assembly: Removal - Refit-
ting) (MR 411, 84A, Steering column switch
assembly),
-the immobiliser antenna/transponder ring (see
Transponder ring: Removal - Refitting) (MR
411, 82A, Immobiliser),
-the ignition switch if the steering column is replaced
(see Ignition switch: Removal - Refitting) (MR
411, 82A, Immobiliser).
II - REMOVAL OPERATION FOR PART
CONCERNED
aRemove the cover from the universal joint (1) (do not
keep).
aRemove:
-the universal joint bolt (2) (do not keep),
-the universal joint nut (do not keep). Equipment required
Diagnostic tool
Tightening torquesm
bolt connecting the
steering column to the
inter mediate shaft30 Nm
steer ing column bolts21 Nm
universal joint bolt24 Nm
IMPORTANT
To avoid any risk of triggering when working on
or near a pyrotechnic component (airbags or pre-
tensioners), lock the airbag computer using the
diagnostic tool.
When this function is activated, all the trigger
lines are inhibited and the airbag warning light on
the instrument panel lights up continuously (igni-
tion on).
IMPORTANT
Never handle the pyrotechnic systems (preten-
sioners or airbags) near to a source of heat or
naked flame - they may be triggered.
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36A-10
STEERING ASSEMBLY
Steering column: Removal - Refitting
LEFT-HAND DRIVE
36A
aCheck that the universal joint is in the correct posi-
tion.
aTorque tighten the universal joint bolt (24 Nm).
III - FINAL OPERATION.
aConnect the battery (see Battery: Removal - Refit-
ting) (MR 411, 80A, Battery).
aRefit:
-the ignition switch if the steering column is replaced
(see Ignition switch: Removal - Refitting) (MR
411, 82A, Immobiliser),
-the immobiliser antenna/transponder ring (see
Transponder ring: Removal - Refitting) (MR
411, 82A, Immobiliser),-the steering column switch assembly (see Steer-
ing column switch assembly: Removal - Refit-
ting) (MR 411, 84A, Steering column switch
assembly),
-the steering wheel (see 36A, Steering assembly,
Steering wheel: Removal - Refitting, page 36A-
23) ,
-the driver's front airbag (see Driver's frontal air-
bag: Removal - Refitting) (MR 411, 88C, Airbags
- Pretensioners).
aUnlock the airbag computer using the Diagnostic
tool (see Fault finding - Replacement of compo-
nents) (MR 413, 88C, Airbags - Pretensioners).
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