Page 59 of 281

31A-16
FRONT AXLE COMPONENTS
Front brake calliper mounting: Removal - Refitting
EQ UIPMENT LEVEL SPORT
31A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aRemove:
-the front wheel (see 35A, Wheels and tyres,
Wheel: Removal - Refitting, page 35A-1) ,
-the front brake pads (see 31A, Front axle compo-
nents, Front brake pads: Removal - Refitting,
page 31A-1) .II - REMOVAL OPERATION
aRemove:
-the calliper mounting bolts (1) ,
-the calliper mounting.
REFITTING
I - REFITTING PREPARATION OPERATION
aClean using a wire brush and BRAKE CLEANER
(see Vehicle: Parts and consumables for the re-
pair) (04B, Consumables - Products):
-the calliper mounting,
-the calliper,
-the hub carrier.
aparts always to be replaced: Front brake calliper
mounting bolt.
II - REFITTING OPERATION
aRefit the calliper mounting.
aTorque tighten the calliper mounting bolts (100
N.m).
III - FINAL OPERATION
aRefit:
-the front brake pads (see 31A, Front axle compo-
nents, Front brake pads: Removal - Refitting,
page 31A-1) , Tightening torquesm
calliper mounting bolts100 N.m
IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair:
- (see Front axle components: Precautions for
the repair) ,
- (see Vehicle: Precautions for the repair) (01D,
Mechanical introduction).
145125
Page 61 of 281

31A-18
FRONT AXLE COMPONENTS
Front brake disc protector: Removal - Refitting
31A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (MR 411, 02A, Lifting equip-
ment).
aRemove:
-the front wheel (see 35A, Wheels and tyres,
Wheel: Removal - Refitting, page 35A-1) ,
-the front brake pads (see 31A, Front axle compo-
nents, Front brake pads: Removal - Refitting,
page 31A-1) ,
-the calliper mounting (see 31A, Front axle com-
ponents, Front brake calliper mounting: Re-
moval - Refitting, page 31A-14) ,
-the front brake disc (see 31A, Front axle compo-
nents, Front brake disc: Removal - Refitting,
page 31A-19) ,
-the hub carrier (see 31A, Front axle components,
Front driveshaft hub carrier: Removal - Refit-
ting, page 31A-23) ,
-the hub carrier bearing (see 31A, Front axle com-
ponents, Front hub carrier bearing: Removal -
Refitting, page 31A-26) .
II - OPERATION FOR REMOVAL OF PART
CONCERNED
aRemove:
-the brake disc protector bolts (1) ,-the brake disc protector (2) .
REFITTING
I - REFITTING PREPARATIONS OPERATION
aAlways replace the hub carrier bearing when a hub
is removed (see 31A, Front axle components,
Front hub carrier bearing: Removal - Refitting,
page 31A-26) .
II - REFITTING OPERATION FOR PART
CONCERNED
aRefit:
-the brake disc protector,
-the brake disc protector bolts.
aTorque tighten the brake disc protector bolts (8
Nm ).
III - FINAL OPERATION.
aRefit:
-the hub carrier bearing (see 31A, Front axle com-
ponents, Front hub carrier bearing: Removal -
Refitting, page 31A-26) ,
-the hub carrier (see 31A, Front axle components,
Front driveshaft hub carrier: Removal - Refit-
ting, page 31A-23) ,
-the front brake disc (see 31A, Front axle compo-
nents, Front brake disc: Removal - Refitting,
page 31A-19) ,
-the calliper mounting (see 31A, Front axle com-
ponents, Front brake calliper mounting: Re-
moval - Refitting, page 31A-14) ,
-the front brake pads (see 31A, Front axle compo-
nents, Front brake pads: Removal - Refitting,
page 31A-1) ,
-the front wheel (see 35A, Wheels and tyres,
Wheel: Removal - Refitting, page 35A-1) . Tightening torquesm
brake disc protector
bolts8 Nm
121610
Page 66 of 281

31A-23
FRONT AXLE COMPONENTS
Front driveshaft hub carrier: Removal - Refitting
31A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (MR 411, 02A, Lifting equip-
ment).
aRemove:
-the front wheel on the side in question (see 35A,
Wheels and tyres, Wheel: Removal - Refitting,
page 35A-1) ,
-the front brake pads of the side in question (see
31A, Front axle components, Front brake pads:
Removal - Refitting, page 31A-1) ,
aRemove:
-the front brake calliper mounting (see 31A, Front
axle components, Front brake calliper mount-
ing: Removal - Refitting, page 31A-14) ,
-the front brake disc (see 31A, Front axle compo-
nents, Front brake disc: Removal - Refitting,
page 31A-19) ,
-the front wheel speed sensor on the hub carrier
(see 38C, Anti-lock braking system, Front wheel
speed sensor: Removal - Refitting, page 38C-
15) .II - OPERATION FOR REMOVAL OF PART
CONCERNED
aPosition the (Rou. 604-01).
aRemove the hub nut (1) .
aRemove:
-the nut (2) from the track rod end,
-the bolt (3) from the lower ball joint. Special tooling required
Rou. 604-01Hub locking tool.
Tav. 476Ball joint extractor.
Tav. 1420-01Screw jack for tools Tav.
1420, Tav.1050-04 , Tar.
1454, Tar. 1850.
Tightening torquesm
shock absorber lower
bolts105 Nm
front driveshaft lower
arm ball joint bolt105 Nm
ABS wiring bracket bolt8 Nm
track rod end nut37 N.m
hub nut280 Nm
guide pin upper bolt29 Nm
119543
119222
Page 72 of 281

31A-29
FRONT AXLE COMPONENTS
Front shock absorber and spring: Removal - Refitting31A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aDisconnect the battery (see ) (80A, Battery).
aRemove the front wheels (see 35A, Wheels and ty-
res, Wheel: Removal - Refitting, page 35A-1) .II - OPERATION FOR REMOVAL OF PART
CONCERNED
aDetach the wiring (1) from the wheel speed sensor.
aRemove:
-the bolt (2) of the wheel speed sensor wiring brack-
et,
-the wheel speed sensor wiring bracket,
-the shock absorber base nuts (3) ,
-the shock absorber base bolts.
aHang the hub carrier on the body using a safety
strap(s).
aRemove:
-the windscreen wiper arms (see Windscreen wip-
er arm: Removal - Refitting) ,
-the scuttle panel grille (see Scuttle panel grille:
Removal - Refitting) (56A, Exterior equipment),
-the shock absorber nut cover. Equipment required
safety strap(s)
spanner for shock absorber rod nut
Tightening torquesm
new shock absorber rod
nut62 N.m
new shock absorber
base nuts105 N.m
wheel speed sensor wir-
ing bracket bolt8 N.m
119221
Page 74 of 281

31A-31
FRONT AXLE COMPONENTS
Front shock absorber and spring: Removal - Refitting31A
a
II - REFITTING OPERATION FOR PART
CONCERNED
aPlace the spring compressor tool in the vice fitted
with jaws.
aCompress the spring.
aInsert the spring in the neck of the cup.aRespect the order and direction of fitting for the con-
stituent parts.
aTorque tighten the new shock absorber rod nut
(62 N.m).
aDecompress the spring.
aRemove the spring compressor tool.
aRefit:
-the « spring/shock absorber » assembly,
-the shock absorber cup,
-the shock absorber nut cover.
aRemove the safety strap(s).
aRefit:
-the shock absorber base bolts,
-the shock absorber base nuts,
-the wheel speed sensor wiring bracket,
-the bolt of the wheel speed sensor wiring bracket.
aTighten to torque:
-the new shock absorber base nuts (105 N.m),
-the wheel speed sensor wiring bracket bolt (8
N.m). RIGHT-HAND DRIVE
139405
WARNING
Only the left-hand shock absorber is supplied
with its marking to prevent the left and right-hand
shock absorbers from being mixed up.
119654
Page 76 of 281

31A-33
FRONT AXLE COMPONENTS
Front driveshaft lower arm: Removal - Refitting
EQ UIPMENT LEVEL EA0 or EQUIPMENT LEVEL EA1 or EQUIPMENT LEVEL EA3 or EQUIPMENT LEVEL EA5
or EQUIPMENT LEVEL EAG or EQUIPMENT LEVEL EZ2 or EQUIPMENT LEVEL EZ4
31A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aRemove the front wheel on the side concerned (see
35A, Wheels and tyres, Wheel: Removal - Refit-
ting, page 35A-1) .aCompress the anti-roll bar rubber mounting bush on
the wheel side using the (Sus. 1413) (1) .
aRemove:
-the bolt (2) from the anti-roll bar on the wheel side,
-the rubber mounting bush from the anti-roll bar on
the wheel side. Special tooling required
Sus. 1413Rubber mounting compres-
sor for fitting the anti-roll bar.
(wheel end).
Tightening torquesm
front driveshaft lower
arm bolts105 Nm
lower ball joint bolt105 Nm
acoustic tie-rod nut62 Nm
acoustic tie-rod bolt21 Nm
anti-roll bar bolt on the
wheel side14 Nm
119346
Page 80 of 281
31A-37
FRONT AXLE COMPONENTS
Front driveshaft lower arm: Removal - Refitting
EQ UIPMENT LEVEL SPORT
31A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aRemove the front wheel (see 35A, Wheels and ty-
res, Wheel: Removal - Refitting, page 35A-1) .
aDetach the wheel arch liner (1) .aRemove:
-the bolt (2) from the acoustic tie-rod,
-the nut (3) from the acoustic tie-rod,
-the acoustic tie-rod. Tightening torquesm
front driveshaft lower
arm bolts105 N.m
lower ball joint nut62 N.m
acoustic tie-rod nut62 N.m
acoustic tie-rod bolt21 N.m
119209
119210
Page 82 of 281
31A-39
FRONT AXLE COMPONENTS
Front driveshaft lower arm: Removal - Refitting
EQ UIPMENT LEVEL SPORT
31A
REFITTING
I - REFITTING OPERATION FOR PART
CONCERNED
aRefit the front driveshaft lower arm.
aFit the lower ball joint on the front driveshaft hub car-
rier.
aTorque tighten the front driveshaft lower arm
bolts (105 N.m ).
aTorque tighten the lower ball joint nut (62 N.m).
II - FINAL OPERATION
aRefit the acoustic tie-rod.
aTorque tighten:
-the acoustic tie-rod nut (62 N.m),
-the acoustic tie-rod bolt (21 N.m).
aRefit the front wheel (see 35A, Wheels and tyres,
Wheel: Removal - Refitting, page 35A-1) .
aCheck the front axle geometry (see 30A, General
information, Front axle assembly: Adjustment
values, page 30A-31) .
119344
Note:
Ensure that direction of fitting for the front drive-
shaft lower arm bolts is correct.