Page 83 of 122

62A-2
AIR CONDITIONING
Air conditioning: Parts and consumables for the repair
AIR CONDITIONING or CLIMATE CONTROL
62A
For the oil part number (see Vehicle: Parts and con-
sumables for the repair) (04B, Consumables - Prod-
ucts).
Table of vehicle refrigerant capacities according to their engines and various specifications.
Table of quantities of oil to add when replacing components:Engine Refrigerant capacity (g) Type of compressor Type of oilQuantity of oil
(ml)
D4F 772
430 ±± ± ±
35
SANDEN SD6V12 SANDEN SP10 135 ±± ± ±
10 D7F
K9K
510 ±± ± ±
35 D4F 780
K4M 854
Operation on the air conditioning circuit Quantity of oil (ml orcc)
Circuit oil changeMeasure the volume recovered and add the
same quantity of new oil
Split hose or other rapid leak100
Replacing a hose Quantity recovered + 10
Replacement of a condenser Quantity recovered + 30
Replacement of an evaporator Quantity recovered + 30
Replacement of the dehydrator canister Quantity recovered + 15
Removing and refitting a compressor Quantity recovered
Replacing a compressor No addition
Standard replacement of a compressor Top up as necessary
Replacement of a compressor and one or more components
of the heating and air conditioning systemNo addition
Standard replacement of a compressor and replacement of
one or more heating and air conditioning circuit componentsTop up as necessary
Page 102 of 122

62A-21
AIR CONDITIONING
Expansion valve: Removal - Refitting
AIR CONDITIONING or CLIMATE CONTROL
62A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a
aDrain the refrigerant circuit using a refrigerant
charging station (see 62A, Air conditioning, Re-
frigerant circuit: Draining - Filling, page 62A-8) .
aDisconnect the battery (see ) (80A, Battery).
aRemove:
-the wiper arms (see Windscreen wiper arm: Re-
moval - Refitting) (85A, Wiping - Washing),
-the scuttle panel grille (see Scuttle panel grille:
Removal - Refitting) (56A, Exterior equipment),
-the scoop under the scuttle panel grille (see Scoop
under the scuttle panel grille: Removal - Refit-
ting) (56A, Exterior equipment).
aRemove:
-the air filter unit (see Air filter unit: Removal - Re-
fitting) (12A, Fuel mixture),
-the upstream oxygen sensor (see Oxygen sen-
sors: Removal - Refitting) (17B, Petrol injection). Equipment requiredrefrigerant charging station
compressed air nozzle
IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair:
- (see 62A, Air conditioning, Air conditioning:
Precautions for the repair, page 62A-1) ,
- (see Vehicle: Precautions for the repair) (01D,
Mechanical introduction).
Note:
Use blanking plugs for the fuel circuits with part
numbers 77 01 208 229 or 77 01 476 857 to plug
any openings exposed to the open air. They must
be clean. Do not use any which have already been
used to plug a fuel circuit.
WARNING
To prevent moisture from entering the system,
place plugs on the cold loop components which are
open to the air.
WARNING
In order to avoid any refrigerant leaks, do not dam-
age (deform, twist, etc.) the pipe.
WARNING
To prevent the surrounding components from over-
heating, do not damage (tear, pierce, bend, etc.) a
heat shield.
Any damaged heat shields must be replaced.WARNING
Consult the device's operating manual to avoid
incorrect use.
D4F, and 780 – K4M, and 854
Page 106 of 122
62A-25
AIR CONDITIONING
Evaporator: Removal - Refitting
AIR CONDITIONING or CLIMATE CONTROL
62A
REMOVAL
OPERATION FOR REMOVAL OF PART
CONCERNED
a
aRemove the distribution unit (see 61A, Heating,
Distribution unit: Removal - Refitting, page 61A-
27) .
REFITTING
REFITTING OPERATION FOR PART CONCERNED
aRefit the distribution unit (see 61A, Heating, Distri-
bution unit: Removal - Refitting, page 61A-27) . Note:
The evaporator is supplied already assembled in
the distribution unit.
Page 107 of 122
62A-26
AIR CONDITIONING
Evaporator: Cleaning
AIR CONDITIONING or CLIMATE CONTROL
62A
CLEANING
I - CLEANING PREPARATION OPERATION
aRemove the cabin filter (see 61A, Heating, Cabin
filter: Removal - Refitting, page 61A-6) .
II - OPERATION FOR CLEANING PART
CONCERNED
aRemove any foreign matter (leaves, insects, etc.)
from the cabin filter housing.
a
Apply AIR CONDITIONING CLEANER using an ex-
tension piece. The end of the extension piece must
be positioned at the base of the evaporator.
aSpray the entire contents of the can.
aLeave the product to work for 15 minutes.
aRun the fan assembly very slowly for 5 minutes.
III - FINAL OPERATION.
aRefit the cabin filter (see 61A, Heating, Cabin filter:
Removal - Refitting, page 61A-6) . Note:
For the part number for the air conditioning
cleaner (see Vehicle: Parts and consumables
for the repair) (MR 411, 04B, Consumables -
Products).
WARNING
Do not spray the cleaner via the air inlet, as this
could damage the fan assembly.
Page 109 of 122

62A-28
AIR CONDITIONING
Dehydrator reservoir - expansion valve connecting pipe: Removal - Refitting
AIR CONDITIONING or CLIMATE CONTROL
62A
REMOVAL
I - REMOVAL PREPARATION OPERATION
aPosition the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
aDrain the refrigerant circuit using a refrigerant
charging station (see 62A, Air conditioning, Re-
frigerant circuit: Draining - Filling, page 62A-8) .
aDisconnect the battery (see ) (80A, Battery).
aRemove:
-the wiper arms (see Windscreen wiper arm: Re-
moval - Refitting) (85A, Wiping - Washing),
-the scuttle panel grille (see Scuttle panel grille:
Removal - Refitting) (56A, Exterior equipment),
-the scoop under the scuttle panel grille (see Scoop
under the scuttle panel grille: Removal - Refit-
ting) (56A, Exterior equipment). Special tooling required
Mot. 1410Set of refrigerant pipe union
disconnection sockets.
(dimensions in inches): 5/16,
3/8, 1/2, 5/8, 3/4, 7/8.
Equipment required
refrigerant charging station
compressed air nozzle
IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair:
- (see 62A, Air conditioning, Air conditioning:
Precautions for the repair, page 62A-1) ,
- (see Vehicle: Precautions for the repair) (01D,
Mechanical introduction).
WARNING
To prevent moisture from entering the system,
place plugs on the cold loop components which are
open to the air.
WARNING
In order to avoid any refrigerant leaks, do not dam-
age (deform, twist, etc.) the pipe.
Note:
Use blanking plugs for the fuel circuits with part
numbers 77 01 2008 229 or 77 01 476 857 to plug
any openings exposed to the open air. They must
be clean. Do not use any which have already been
used to plug a fuel circuit.
WARNING
To prevent the surrounding components from over-
heating, do not damage (tear, pierce, bend, etc.) a
heat shield.
Any damaged heat shields must be replaced.
Note:
The « expansion valve - intermediate pipe » and
« expansion valve - dehydrator reservoir » connect-
ing pipes cannot be separated.
WARNING
Consult the device's operating manual to avoid
incorrect use.